Control & signal cablesDIN VDE 0815 Industrial7-Wire 0.5 mm² Pairs (Bd)Grey or Sky-Blue Ex-i

JE-LiYCY Screened Industrial Electronic CableDIN VDE 0815 0.5 mm² paired-bundle copper-braid screened industrial electronic cable

Industrial process-plant electronic cable to DIN VDE 0815 (`JE-LiYCY...Bd`) featuring 7-wire stranded 0.5 mm² (`7×0.30 mm`) copper pairs in 4-pair unit bundles (`Bd`), ≥80 % tinned-copper wire braid screen (`C`) and grey or Ex-i sky-blue PVC sheath.

Flame-retardant
Oil-resistant
Approved
Order designation
JE-LiYCY 4×2×0.5 Bd
Outer Ø min
7.8 mm
Outer Ø max
8.5 mm
Weight ≈
102 kg/km
Min. bend R
51 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Peak voltage
225 V
Peak operating voltage (DIN VDE 0815)
Test voltage
500 / 2000 V
500 V core/core · 2000 V core/screen
Conductor
0.5 mm² (7×0.3)
7-wire stranded Cu · loop ≤ 78.4 Ω/km
Stranding
4-pair bundles
Twisted pairs in unit bundles (Bd)
EMC screen
≥ 80 % CuSn
Overall tinned-copper wire braid (C)
Pair range
2×2 to 32×2
Grey RAL 7032 or Blue RAL 5015 (Ex-i)

Typical values for this cable type, based on DIN VDE 0815 (JE-LiYCY...Bd) — confirmed in the datasheet and quotation for your order.

Application fit

Is JE-LiYCY right for your machine?

JE-LiYCY (`JE-LiYCY...Bd`) bridges the gap between solid-wire building cables (`J-Y(st)Y`) and fine-wire machine cables (`LiYCY (TP)`): its 7-wire `0.5 mm²` conductors clamp reliably in marshalling cabinet screw/spring terminals, while 4-pair unit bundles (`Bd`) and a `2.0 kV`-tested tinned-copper braid suit DCS/PLC process plants.

Fixed installation

Suitable

DCS/PLC marshalling cabinets, process plant field junction boxes, 4–20 mA / HART loops and Ex-i barriers.

VFD inverter to AC motor screened feeder

Suitable

High-coverage tinned-copper braid screen ('C', tested at 2000 V core/screen) suppresses heavy industrial switching noise.

Trailing & towing

With conditions

7-wire stranded conductors tolerate cabinet door flexing and vibration, but are not for mobile trailing.

Use LiYCY (TP)

Energy chain / drag chain

Not suitable

Not intended for dynamic drag chains.

Use JZ-602-C-PUR
Typical machinesChemical, petrochemical & refinery DCS marshallingPower stations & waste-to-energy control roomsIntrinsically safe (Ex-i, RAL 5015 blue) field loopsWater & wastewater treatment instrumentationFood, beverage & pharmaceutical process plants

Construction

Layer by layer

Shown: JE-LiYCY 4×2×0.5 Bd — 7-wire stranded bare copper conductors (0.5 mm² = 7×0.30 mm), YI2 PVC core insulation twisted into 4 pairs in a unit bundle ('Bd'), PET separator tape, ≥80 % tinned-copper wire braid screen ('C') and pebble-grey RAL 7032 (or RAL 5015 Ex-i blue) PVC outer sheath.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
17-wire stranded copper conductorAnnealed bare copper 0.5 mm² (7 × 0.30 mm, Class 2) combining vibration resistance with firm terminal clampingDIN VDE 0815
2PVC core insulation (Y)Semi-rigid PVC compound Type YI2 (DIN VDE 0207-4) with DIN VDE 0815 pair & bundle ring markingsDIN VDE 0815 · YI2
3Paired 4-pair unit bundles (Bd)2 cores twisted into a pair; 4 pairs stranded into a numbered unit bundle ('Bündelverseilung')DIN VDE 0815
4PET tape + tinned-copper braid (C)Overlapped polyester tape plus ≥ 80 % optical coverage tinned-copper wire braid tested at 2000 V AC core/screenDIN VDE 0815 · EN 60079-14
5PVC outer sheath (Y)Flame-retardant polyvinyl chloride compound Type YM1, pebble-grey RAL 7032 or sky-blue RAL 5015 (Ex-i)DIN VDE 0207-5 YM1 · IEC 60332-1-2

JE-LiYCY...Bd Grey RAL 7032 (2×2×0.5 to 32×2×0.5)

Standard industrial process control and DCS/PLC marshalling cable with 4-pair unit bundles

JE-LiYCY...Bd EB Sky-Blue RAL 5015 (Ex-i Intrinsically Safe)

Sky-blue outer sheath ('Eigensicher') meeting EN 60079-14 inductance/capacitance ratio limits for Zone 1/2 Ex-i loops

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0815 (JE-LiYCY...Bd). Values for your order are confirmed in the datasheet and quotation.

Electrical

Peak operating voltage
225 V (not permitted for heavy current power installation)
AC test voltage (50 Hz)
500 V AC (core/core) · 2000 V AC (core/screen)
Max. loop resistance (20 °C)
≤ 78.4 Ω/km (single conductor ≤ 39.2 Ω/km)
Mutual capacitance (800 Hz)
≤ 100 nF/km (core/core) — up to 4 pairs may exceed by 20 %
Inductance & L/R ratio
Approx. 0.65 mH/km (suited for EN 60079-14 Ex-i circuits)
Insulation resistance
≥ 100 MΩ·km at +20 °C

Thermal

Temperature, flexing / installation
−5 °C to +50 °C
Temperature, fixed operation
−30 °C to +70 °C

Mechanical

Min. bending radius, fixed
6 × overall diameter
Min. bending radius, flexing
15 × overall diameter
Conductor stranding
7 × 0.30 mm (0.5 mm²) stranded bare copper ('Li')
Unit bundle stranding (Bd)
4 twisted pairs per bundle (2×2×0.5 stranded as star-quad)

Resistance

Flame retardance
IEC 60332-1-2 / EN 60332-1-2 self-extinguishing · CPR Eca
EMC & Ex-i safety
2000 V core-to-screen dielectric strength + ≥ 80 % tinned-Cu braid screen

Reference standards

Primary standard
DIN VDE 0815 (JE-LiYCY...Bd)
Pair colour code within bundle
Pair 1: blue/red · Pair 2: grey/yellow · Pair 3: green/brown · Pair 4: white/black (with bundle ring code)
Ex-i installation
EN 60079-14 / VDE 0165-1 (RAL 5015 blue sheath version)
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Pebble-grey (RAL 7032) or sky-blue (RAL 5015 for Ex-i 'EB')
Bundle & pair identification
DIN VDE 0815 4-pair bundle colour code + ring group marks
Sheath marking
TEBAOFLEX JE-LiYCY [n×2×0.5] Bd DIN VDE 0815 CE
Customs tariff (HS)
8544.49 (insulated conductors ≤ 1000 V)

Sizes

8 standard JE-LiYCY configurations

Typical DIN VDE 0815 (JE-LiYCY...Bd) outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designationCores × mm²AWG ≈Outer Ø min
mm
Outer Ø max
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
mm
Enquiry
n × 2 × 0.5 mm² (7×0.30 mm) Paired Unit-Bundle Configurations (DIN VDE 0815)
JE-LiYCY 2×2×0.5 Bd2×2×0.5205.76.2355837
JE-LiYCY 4×2×0.5 Bd4×2×0.5207.88.56210251
JE-LiYCY 8×2×0.5 Bd8×2×0.52010.911.811619271
JE-LiYCY 12×2×0.5 Bd12×2×0.52012.513.616827282
JE-LiYCY 16×2×0.5 Bd16×2×0.52013.915.121834891
JE-LiYCY 20×2×0.5 Bd20×2×0.52015.516.9268428101
JE-LiYCY 24×2×0.5 Bd24×2×0.52017.118.6320508112
JE-LiYCY 32×2×0.5 Bd32×2×0.52019.120.8422668125
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Dimensions and weights are typical values per DIN VDE 0815 (JE-LiYCY...Bd). Minimum fixed bending radius shown is 6 × OD.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 300 mm ≥ 102 mmBending radius OK (6 × OD 8.5 mm)
Minimum bending radius
51 mm
Min. drum core diameter
≈ 102 mm
Cable weight on drum
5.1 kg
Copper content
3.1 kg
Indicative only: based on the datasheet outer diameter and 6 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test2.0 kV AC (50 Hz)Every manufactured length
Conductor DC resistanceIEC 60228 / DIN VDE 0815 (JE-LiYCY...Bd) (bare copper)Every manufactured length
Sample tests
Vertical flame propagationIEC 60332-1-2 / EN 60332-1-2Per production batch
Insulation & sheath material physical propertiesDIN VDE 0815 (JE-LiYCY...Bd)Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN VDE 0815 (JE-LiYCY...Bd)CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX JE-LiYCY [n×2×0.5] Bd DIN VDE 0815 CE
Delivery form
Export wooden drums or coils, cut-to-length on request
Packaging
Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options
Custom core counts, pair counts or sheath colours on request

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Decode the German designation JE-LiYCY...Bd.
'JE' = Industrial Electronic installation cable ('Installationskabel für Industrieelektronik'); 'Li' = 7-wire stranded copper conductor (7×0.30 mm = 0.5 mm²); first 'Y' = PVC core insulation; 'C' = overall tinned-copper wire braid screen; second 'Y' = PVC outer sheath; 'Bd' = 4-pair unit-bundle stranding ('Bündelverseilung').
How does JE-LiYCY differ from J-Y(st)Y and LiYCY (TP)?
J-Y(st)Y uses solid 0.6/0.8 mm copper wires and a thin aluminium foil screen ('(St)') for building telecoms. LiYCY (TP) uses Class 5 fine-stranded wires in concentric layers for machine tools. JE-LiYCY uses 7-wire 0.5 mm² conductors cabled into 4-pair unit bundles ('Bd') with a heavy tinned-copper wire braid ('C') tested at 2000 V AC between cores and screen specifically for DCS/PLC marshalling in chemical and power plants.
What is the pair colour code inside each 4-pair bundle of JE-LiYCY...Bd?
Under DIN VDE 0815 for industrial electronic ('JE') cables: Pair 1 = blue + red, Pair 2 = grey + yellow, Pair 3 = green + brown, and Pair 4 = white + black. Each bundle is identified by ring markings.
Why is JE-LiYCY available with a sky-blue (RAL 5015) outer sheath?
In chemical, petrochemical and oil & gas plants, a sky-blue (RAL 5015) outer sheath designates 'EB' ('Eigensicher') intrinsically safe Ex-i instrumentation circuits in accordance with EN 60079-14.

Request a quote

Get an engineering quote for JE-LiYCY

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

03Message for our engineers

JE-LiYCY Screened Industrial Electronic Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions: 
Send via WhatsApp

DatasheetRequest a quote