Fixed installation
DCS/PLC marshalling cabinets, process plant field junction boxes, 4–20 mA / HART loops and Ex-i barriers.
Product
Industrial process-plant electronic cable to DIN VDE 0815 (`JE-LiYCY...Bd`) featuring 7-wire stranded 0.5 mm² (`7×0.30 mm`) copper pairs in 4-pair unit bundles (`Bd`), ≥80 % tinned-copper wire braid screen (`C`) and grey or Ex-i sky-blue PVC sheath.
Typical values for this cable type, based on DIN VDE 0815 (JE-LiYCY...Bd) — confirmed in the datasheet and quotation for your order.
Application fit
JE-LiYCY (`JE-LiYCY...Bd`) bridges the gap between solid-wire building cables (`J-Y(st)Y`) and fine-wire machine cables (`LiYCY (TP)`): its 7-wire `0.5 mm²` conductors clamp reliably in marshalling cabinet screw/spring terminals, while 4-pair unit bundles (`Bd`) and a `2.0 kV`-tested tinned-copper braid suit DCS/PLC process plants.
DCS/PLC marshalling cabinets, process plant field junction boxes, 4–20 mA / HART loops and Ex-i barriers.
High-coverage tinned-copper braid screen ('C', tested at 2000 V core/screen) suppresses heavy industrial switching noise.
7-wire stranded conductors tolerate cabinet door flexing and vibration, but are not for mobile trailing.
Use LiYCY (TP)Construction
Shown: JE-LiYCY 4×2×0.5 Bd — 7-wire stranded bare copper conductors (0.5 mm² = 7×0.30 mm), YI2 PVC core insulation twisted into 4 pairs in a unit bundle ('Bd'), PET separator tape, ≥80 % tinned-copper wire braid screen ('C') and pebble-grey RAL 7032 (or RAL 5015 Ex-i blue) PVC outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | 7-wire stranded copper conductor | Annealed bare copper 0.5 mm² (7 × 0.30 mm, Class 2) combining vibration resistance with firm terminal clampingDIN VDE 0815 |
| 2 | PVC core insulation (Y) | Semi-rigid PVC compound Type YI2 (DIN VDE 0207-4) with DIN VDE 0815 pair & bundle ring markingsDIN VDE 0815 · YI2 |
| 3 | Paired 4-pair unit bundles (Bd) | 2 cores twisted into a pair; 4 pairs stranded into a numbered unit bundle ('Bündelverseilung')DIN VDE 0815 |
| 4 | PET tape + tinned-copper braid (C) | Overlapped polyester tape plus ≥ 80 % optical coverage tinned-copper wire braid tested at 2000 V AC core/screenDIN VDE 0815 · EN 60079-14 |
| 5 | PVC outer sheath (Y) | Flame-retardant polyvinyl chloride compound Type YM1, pebble-grey RAL 7032 or sky-blue RAL 5015 (Ex-i)DIN VDE 0207-5 YM1 · IEC 60332-1-2 |
Standard industrial process control and DCS/PLC marshalling cable with 4-pair unit bundles
Sky-blue outer sheath ('Eigensicher') meeting EN 60079-14 inductance/capacitance ratio limits for Zone 1/2 Ex-i loops
Technical data
Sizes
Typical DIN VDE 0815 (JE-LiYCY...Bd) outer diameter limits, copper content and cable weight.
| Order designation | Cores × mm² | AWG ≈ | Outer Ø min mm | Outer Ø max mm | Copper kg/km | Weight ≈ kg/km | Min. bend R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| n × 2 × 0.5 mm² (7×0.30 mm) Paired Unit-Bundle Configurations (DIN VDE 0815) | ||||||||
| JE-LiYCY 2×2×0.5 Bd | 2×2×0.5 | 20 | 5.7 | 6.2 | 35 | 58 | 37 | |
| JE-LiYCY 4×2×0.5 Bd | 4×2×0.5 | 20 | 7.8 | 8.5 | 62 | 102 | 51 | |
| JE-LiYCY 8×2×0.5 Bd | 8×2×0.5 | 20 | 10.9 | 11.8 | 116 | 192 | 71 | |
| JE-LiYCY 12×2×0.5 Bd | 12×2×0.5 | 20 | 12.5 | 13.6 | 168 | 272 | 82 | |
| JE-LiYCY 16×2×0.5 Bd | 16×2×0.5 | 20 | 13.9 | 15.1 | 218 | 348 | 91 | |
| JE-LiYCY 20×2×0.5 Bd | 20×2×0.5 | 20 | 15.5 | 16.9 | 268 | 428 | 101 | |
| JE-LiYCY 24×2×0.5 Bd | 24×2×0.5 | 20 | 17.1 | 18.6 | 320 | 508 | 112 | |
| JE-LiYCY 32×2×0.5 Bd | 32×2×0.5 | 20 | 19.1 | 20.8 | 422 | 668 | 125 | |
| Cross-section mm² | AWG ≈ | Max. DC resistance 20 °C, Ω/km | Single pair/core 30 °C, A | Multi-core bundle 30 °C, A |
|---|---|---|---|---|
| 0.5 | 20 | 39 | 9.0 | 6.0 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| AC voltage test | 2.0 kV AC (50 Hz) | Every manufactured length |
| Conductor DC resistance | IEC 60228 / DIN VDE 0815 (JE-LiYCY...Bd) (bare copper) | Every manufactured length |
| Sample tests | ||
| Vertical flame propagation | IEC 60332-1-2 / EN 60332-1-2 | Per production batch |
| Insulation & sheath material physical properties | DIN VDE 0815 (JE-LiYCY...Bd) | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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