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Product

5 kVAC / 15 kVDC floating-potential control cable 5 kVAC / 15 kVDCFloatingHV Screen7×AWG 26 Control

HSC-5-7X2SVA-2 15 kVDC Floating-Potential Control CableDIN 47100 / IEC 60502 · 5 kVAC / 15 kVDC · -30 °C to +80 °C dual-screened HV deck control cable

EMC screen

Low-EMC design

Flame-retardant

Approved

Configuration

Order designation: HSC-5-7X2SVA-2 (7×AWG 26, 15 kVDC)
Outer Ø ≈: 11.4 mm
Weight ≈: 185 kg/km
Tensile load ≈: 0.6 kN
Core / stranding: 7×0.16 mm tinned Cu + 2×screen

All sizes (3)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 5 kVAC / 15 kVDC
Operating temp.: −30…+80 °C
Min. bend radius: 10 × OD
Core / conductor: 7×AWG 26 Cu
Outer protection: Red PVC + 2×Scrn
Standard: DIN 47100

Typical values for this cable type, based on DIN 47100 / IEC 60502 — confirmed in the datasheet and quotation for your order.

Application fit

Is HSC-5-7X2SVA-2 right for your machine?

Switchgear & control cabinet wiring

Suitable

Transmits low-voltage sensor and gate signals onto a deck floating at 5 kVAC or 15 kVDC relative to earth.

Fixed installation

Suitable

Inner/outer semiconductive PE + XLPE HV barrier prevents partial discharge between Screen I and Screen II.

VFD inverter to AC motor screened feeder

Suitable

Dual concentric tinned copper braids shield sensitive control signals against dV/dt switching transients.

Motorised monospiral reel

Not suitable

High-voltage potential-isolation control cable for fixed cabinets and test cells; not for crane reels.

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Typical machinesIndustrial Automation CableHigh-Voltage Ion Sources & Electron Gun DecksSolid-State HV Modulators & Series IGBT Gate DrivesHigh-Voltage Isolation Amplifiers & Plasma DiagnosticsMedical Linear Accelerators & HV Research Racks

Construction

Layer by layer

Shown: HSC-5-7X2SVA-2 (DIN 47100 / IEC 60502) featuring control bundle (7xawg 26), inner screen i (floating hv) and outer sheath (-2 red) (5-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Control Bundle (7xAWG 26)	Seven 7 x 0.16 mm (0.14 mm², AWG 26) stranded tinned copper control cores with DIN 47100 polypropylene (PP) insulation (300 V core-to-screen I)DIN 47100 / IEC 60502
2	Inner Screen I (Floating HV)	Polyester separator tape and inner tinned copper wire braid screen I operating at floating high-voltage potentialDIN 47100 / IEC 60502
3	HV Stress-Controlled Barrier	Co-extruded inner semiconductive PE layer, thick crosslinked polyethylene (XLPE / PE-X) 5 kVAC / 15 kVDC barrier, and outer semicon PEDIN 47100 / IEC 60502
4	Outer Screen II (Earth)	Outer tinned copper wire braid shield II referenced to earth potential for personnel safety and EMC containmentDIN 47100 / IEC 60502
5	Outer Sheath (-2 Red)	Red silk-mat polyvinyl chloride (PVC) outer sheath (OD 11.4 mm) identifying high-voltage floating-potential circuitsDIN 47100 / IEC 60502

HSC-5-7X2SVA-2 — Standard Execution

Built to DIN 47100 / IEC 60502 with control bundle (7xawg 26) and outer sheath (-2 red)

HSC-5-7X2SVA-2 — Custom Length & Configuration

Available in custom drum lengths, core counts or factory-terminated assemblies

HSC-5-7X2SVA-2 — Factory Routine Certified

Supplied with EN 10204 3.1 routine electrical, dielectric & dimensional inspection report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN 47100 / IEC 60502. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty: 5 kVAC / 15 kVDC (DIN 47100 / IEC 60502)
Core / conductor construction: Control Bundle (7xAWG 26) — Seven 7 x 0.16 mm (0.14 mm², AWG 26) stranded tinned copper control cores with DIN 47100 polypropylene (PP) insulation (300 V core-to-screen I)
Primary dielectric / insulation: Inner Screen I (Floating HV) — Polyester separator tape and inner tinned copper wire braid screen I operating at floating high-voltage potential

Thermal

Continuous operating temperature: −30…+80 °C (rated operating envelope)
Storage & transport temperature: −40…+80 °C on export drum or reel

Mechanical

Outer protection / sheath: Outer Sheath (-2 Red) — Red silk-mat polyvinyl chloride (PVC) outer sheath (OD 11.4 mm) identifying high-voltage floating-potential circuits
Minimum bending radius: 10 × OD
Structural layer count: 5 concentric functional layers

Resistance

Environmental & chemical resistance: Industrial moisture, oils and mechanical wear per DIN 47100 / IEC 60502
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard: DIN 47100 / IEC 60502
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: HSC-5-7X2SVA-2
Customs tariff (HS): 8544.49 / 8544.60 / 8544.70

Sizes

3 standard HSC-5-7X2SVA-2 configurations

Manufactured to DIN 47100 / IEC 60502 for heavy-duty industrial and specialty engineering systems.

Dimensions, tensile ratings & weights
Order designation	Configuration	Core / stranding	Outer Ø ≈ mm	Weight ≈ kg/km	Tensile load kN ≈	Min. bend R mm
HSC-5-7X2SVA-2 Construction Schedule (−30…+80 °C)
HSC-5-4X2SVA-2 (4×AWG 26, 15 kVDC)	4 × AWG 26 (0.14 mm²)	7×0.16 mm tinned Cu + 2×screen	10.2	148	0.4	102
HSC-5-7X2SVA-2 (7×AWG 26, 15 kVDC)	7 × AWG 26 (0.14 mm²)	7×0.16 mm tinned Cu + 2×screen	11.4	185	0.6	114
HSC-5-12X2SVA-2 (12×AWG 26, 15 kVDC)	12 × AWG 26 (0.14 mm²)	7×0.16 mm tinned Cu + 2×screen	13.2	245	0.9	132

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Custom core counts, cross-sections, sheath colours and factory-tested cut lengths available per DIN 47100 / IEC 60502.

Electrical, optical & thermal parameters
Configuration	Max. DC R₂₀ / Atten. Ω/km or dB/km	Rating / Capacity	Operating temp.
4 × AWG 26 (300 V / 15 kVDC)	138.00	5 kVAC / 15 kVDC isolation	−30…+80 °C
7 × AWG 26 (300 V / 15 kVDC)	138.00	5 kVAC / 15 kVDC isolation	−30…+80 °C
12 × AWG 26 (300 V / 15 kVDC)	138.00	5 kVAC / 15 kVDC isolation	−30…+80 °C

Every production length undergoes routine conductor DC resistance, high-voltage dielectric and dimensional verification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor resistance & dimensional verification (DIN 47100 / IEC 60502)	Electrical parameters and outer diameter within DIN 47100 / IEC 60502 tolerances	Every manufactured drum / length
High-voltage dielectric & insulation resistance test (DIN 47100 / IEC 60502)	Zero dielectric breakdown and verified insulation resistance over full length	Every manufactured drum / length
Sample tests
Thermal ageing, mechanical flexing & environmental qualification (DIN 47100 / IEC 60502)	Verified structural and dielectric integrity across −30…+80 °C	Type qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN 47100 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX HSC-5-7X2SVA-2 DIN 47100 5 kVAC / 15 kVDC CE

Delivery form: Heavy-duty export wooden/steel drums or factory-tested coils
Standard lengths: 100 m, 250 m, 500 m, 1,000 m or custom cut-to-length reels
MOQ: 100 m (standard configurations) · 300 m (custom builds)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFHSC-5-7X2SVA-2 15 kVDC Floating-Potential Control Cable – technical datasheet3 sizes · construction, technical data, approvals XLSXHSC-5-7X2SVA-2 spec data (Excel)All 3 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-23
Updated: 2026-10-23

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What applications is HSC-5-7X2SVA-2 engineered for?

HSC-5-7X2SVA-2 5 kVAC / 15 kVDC floating-potential control cable isolating a 7 × AWG 26 low-voltage control bundle inside an inner floating screen, stress-controlled XLPE high-voltage barrier, outer grounded EMC copper braid and a red PVC jacket. It is built to DIN 47100 / IEC 60502 for high-voltage ion sources & electron gun decks and solid-state hv modulators & series igbt gate drives.

What are the minimum bending radius and operating temperature range for HSC-5-7X2SVA-2?

The minimum bending radius for HSC-5-7X2SVA-2 is 10 × OD across its continuous operating temperature range of -30 °C to +80 °C, ensuring mechanical and dielectric stability in industrial service.

How are the concentric layers of HSC-5-7X2SVA-2 arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Control Bundle (7xAWG 26) (Seven 7 x 0.16 mm (0.14 mm², AWG 26) stranded tinned copper control cores with DIN 47100 polypropylene (PP) insulation (300 V core-to-screen I)); (02) Inner Screen I (Floating HV) (Polyester separator tape and inner tinned copper wire braid screen I operating at floating high-voltage potential); (03) HV Stress-Controlled Barrier (Co-extruded inner semiconductive PE layer, thick crosslinked polyethylene (XLPE / PE-X) 5 kVAC / 15 kVDC barrier, and outer semicon PE); (04) Outer Screen II (Earth) (Outer tinned copper wire braid shield II referenced to earth potential for personnel safety and EMC containment); (05) Outer Sheath (-2 Red) (Red silk-mat polyvinyl chloride (PVC) outer sheath (OD 11.4 mm) identifying high-voltage floating-potential circuits).

What factory test certificates are supplied with HSC-5-7X2SVA-2?

Every production drum of HSC-5-7X2SVA-2 undergoes routine electrical continuity, high-voltage dielectric and dimensional testing per DIN 47100 / IEC 60502, and is delivered with an EN 10204 3.1 factory test certificate.

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01Selected sizes

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02Reel & motion

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03Message for our engineers

HSC-5-7X2SVA-2 15 kVDC Floating-Potential Control Cable

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