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Product

flexible elastomer wind turbine torsion cable TICW/01 / GB/T 296311.8/3 kV (0.6/1 kV) (-55 to +125 °C)Silicone (FDGG) / Ultra-Cold PUR (FD

FDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion CableTICW/01 / GB/T 29631 — 1.8/3 kV (0.6/1 kV) — -55 to +125 °C Wind Turbine Cable

FDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion Cable (TICW/01 / GB/T 29631) engineered for 1.8/3 kV (0.6/1 kV) wind turbine service across -55 to +125 °C (min. bend radius 5 × OD).

Anti-torsion braid

Flame-retardant

Oil-resistant

Approved

Configuration

Order designation: FDGG 1×95 / 4G25 Cu
Outer Ø ≈: 21.6 mm
Net weight ≈: 1,080 kg/km
Max. pulling ≈: 14.2 kN
Core / stranding: IEC 60228 Class 5 Flexible Cu/SnCu

All sizes (3)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 1.8/3 kV (0.6/1
Operating temp.: −55…+125 °C
Min. bend radius: 5 × OD
Core / conductor: Class 5 Tinned F
Outer protection: Silicone (FDGG)
Standard: TICW/01 / GB/T 2

Typical values for this cable type, based on TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification — confirmed in the datasheet and quotation for your order.

Application fit

Is FDGG / FDGU 1.8/3 kV Ultra-Cold right for your machine?

Free-hanging vertical run

Suitable

Class 5 flexible copper cores and cross-linked EPR / silicone / PCP rubber jackets survive >10,000–18,000 yaw drip-loop torsion cycles.

Fixed installation

Suitable

Routes continuously from nacelle generators and yaw/pitch cabinets through the free-hanging drip loop into upper tower trays.

Offshore platform & shipboard deck trays

Suitable

Polychloroprene (CR/PCP), CPE, silicone (FDGG) and PUR (FDGU) sheaths resist hydraulic oil, grease, ozone, salt spray and −40 to −55 °C co

VFD inverter to AC motor screened feeder

Suitable

Copper-braid screened variants (FDEFP, FDEHP, WINDLINK WTTC) contain PWM converter electromagnetic interference along the drip loop.

Festoon & line chain

Not suitable

Wind turbine vertical torsion rubber cable is optimized for axial twist rather than high-speed trolley festoons.

Use (N)3GRDC5G-J/O Festoon Cable

Typical machinesRenewable Energy & EV ChargingOnshore & Offshore Wind Turbine Yaw Drip LoopsUltra-Cold (−55 °C) Arctic & High-Altitude Wind FarmsGB/T 29631 & NB/T 31034 Utility Wind GeneratorsNacelle Auxiliary Power, Yaw & Pitch Motor Circuits

Construction

Layer by layer

Shown: FDGG / FDGU 1.8/3 kV Ultra-Cold (TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification) featuring class 5 tinned flexible copper conductors, high-tear silicone rubber insulation (code g) and silicone (fdgg) / ultra-cold pur (fdgu) jacket (3-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Class 5 Tinned Flexible Copper Conductor	Stranded tinned copper cores for single- and multi-core circuits
2	High-Tear Silicone Rubber Insulation (Co	Flexible down to -55 °C and heat-resistant up to +125 °C
3	Silicone (FDGG) / Ultra-Cold PUR (FDGU)	Extreme-arctic (-55 °C) torsion-resistant outer sheath

FDGG / FDGU 1.8/3 kV Ultra-Cold — Standard Wind Turbine Execution

Built to TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification with class 5 tinned flexible copper conductors and silicone (fdgg) / ultra-cold pur (fdgu) jacket

FDGG / FDGU 1.8/3 kV Ultra-Cold — Pre-Cut Tower / Drip-Loop Kit

Available on bulk export reels or pre-cut to turbine tower section and nacelle drip-loop lengths

FDGG / FDGU 1.8/3 kV Ultra-Cold — Cold Torsion & Routine Certified

Supplied with EN 10204 3.1 routine dielectric, conductor DC resistance & cold-torsion qualification report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / operating system: 1.8/3 kV (0.6/1 kV) (TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification)
Core / conductor construction: Class 5 Tinned Flexible Copper Conductors — Stranded tinned copper cores for single- and multi-core circuits
Primary dielectric / insulation: High-Tear Silicone Rubber Insulation (Code G) — Flexible down to -55 °C and heat-resistant up to +125 °C

Thermal

Continuous operating temperature: −55…+125 °C (wind turbine nacelle, hub & tower duty)
Low-temperature torsion & cold bend: Verified cold-flex and torsion endurance across −55…+125 °C per TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification
Storage & transport temperature: −40…+80 °C on export wooden/steel cable drum

Mechanical

Outer jacket / sheath protection: Silicone (FDGG) / Ultra-Cold PUR (FDGU) Jacket — Extreme-arctic (-55 °C) torsion-resistant outer sheath
Minimum bending radius: 5 × OD
Intermediate screen / separator / core layer: High-Tear Silicone Rubber Insulation (Code G) — Flexible down to -55 °C and heat-resistant up to +125 °C

Resistance

Oil, grease, ozone & UV resistance: Resistant to wind turbine gearbox oil, hydraulic fluid, ozone and UV weathering per TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification
Flame retardancy & smoke/halogen emission: Flame-retardant and environmental performance verified per TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard: TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification
Conductor & flame/test standards: IEC 60228 / IEC 60332-1-2 & -3 / UL 2277 WTTC / EN 10204
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: FDGG / FDGU 1.8/3 kV Ultra-Cold
Sheath colour & metre marking: Continuous metre-marked black outer finish (Silicone (FDGG) )
Customs tariff (HS): 8544.49 / 8544.60

Sizes

3 standard FDGG / FDGU 1.8/3 kV Ultra-Cold wind turbine configurations

Manufactured to TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification for wind turbine yaw drip-loop, pitch control, tower power and converter applications.

Dimensions, tensile load & weights
Order designation	Configuration	Core / stranding	Outer Ø ≈ mm	Net weight ≈ kg/km	Max. pulling kN ≈	Min. bend R mm
FDGG / FDGU 1.8/3 kV Ultra-Cold Construction Schedule (−55…+125 °C)
FDGG 1×95 / 4G25 Cu	1 × 95 mm² (or 4G25 mm² / 3/0 AWG)	IEC 60228 Class 5 Flexible Cu/SnCu	21.6	1,080	14.2	110
FDGG 1×185 / 4G50 Cu	1 × 185 mm² (or 4G50 mm² / 373 kcmil)	IEC 60228 Class 5 Flexible Cu/SnCu	27.8	1,960	27.5	140
FDGG 1×300 / 4G95 Cu	1 × 300 mm² (or 1×535/777 kcmil)	IEC 60228 Class 5 Flexible Cu/SnCu	34.6	3,120	45.0	175

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Custom conductor cross-sections, core counts, pre-lugged tower kits and drum lengths available per TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification.

Electrical & thermal parameters
Configuration	Max. DC R₂₀ Ω/km	Rating / Impedance	Operating temp.
1 × 95 mm² (or 4G25 mm² / 3/0 AWG)	0.21	1.8/3 kV (0.6/1 kV) (320 A Cu)	−55…+125 °C
1 × 185 mm² (or 4G50 mm² / 373 kcmil)	0.11	1.8/3 kV (0.6/1 kV) (495 A Cu)	−55…+125 °C
1 × 300 mm² (or 1×535/777 kcmil)	0.06	1.8/3 kV (0.6/1 kV) (680 A Cu)	−55…+125 °C

Every production length undergoes routine conductor DC resistance, AC high-voltage spark/dielectric and dimensional verification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification)	DC resistance at 20 °C and insulation/sheath wall thickness within TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification limits	Every manufactured drum length
AC high-voltage dielectric & insulation resistance test (TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification)	Zero dielectric breakdown and verified insulation resistance for 1.8/3 kV (0.6/1 kV) rating	Every manufactured drum length
Sample tests
Low-temperature drip-loop torsion, oil & flame qualification (TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification)	Verified cold torsion cycle endurance, oil resistance and flame retardancy across −55…+125 °C	Type qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

TICW/01 / GB/T 29631 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX FDGG / FDGU 1.8/3 kV Ultra-Cold TICW/01 / GB/T 29631 1.8/3 kV (0.6/1 kV) CE

Delivery form: Heavy-duty export fumigated wooden drums, steel reels or pre-cut wind turbine tower & drip-loop kits
Standard lengths: 500 m, 1,000 m or custom cut-to-length nacelle drip-loop and tower section sets
MOQ: 100 m (standard configurations) · 300 m (custom wind builds)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFFDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion Cable – technical datasheet3 configurations · 3-layer construction, technical data, approvals XLSXFDGG / FDGU 1.8/3 kV Ultra-Cold spec data (Excel)All 3 configurations with dimensions and ratings, for your BOM or quotation

Revision: 2026-10-27
Updated: 2026-10-27

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define FDGG / FDGU 1.8/3 kV Ultra-Cold (FDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion Cable)?

FDGG / FDGU 1.8/3 kV Ultra-Cold (FDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion Cable) is manufactured in accordance with TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification for 1.8/3 kV (0.6/1 kV) wind turbine service over -55 to +125 °C. Its 3-layer construction comprises class 5 tinned flexible copper conductors, high-tear silicone rubber insulation (code g) and silicone (fdgg) / ultra-cold pur (fdgu) jacket.

What is the minimum bending radius and operating temperature range for FDGG / FDGU 1.8/3 kV Ultra-Cold?

The minimum bending radius for FDGG / FDGU 1.8/3 kV Ultra-Cold is 5 × OD across its continuous operating temperature range of -55 to +125 °C, ensuring mechanical torsion resistance and dielectric reliability in wind turbine nacelles, hubs and towers.

How are the concentric layers of FDGG / FDGU 1.8/3 kV Ultra-Cold arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Class 5 Tinned Flexible Copper Conductors — Stranded tinned copper cores for single- and multi-core circuits; (02) High-Tear Silicone Rubber Insulation (Code G) — Flexible down to -55 °C and heat-resistant up to +125 °C; (03) Silicone (FDGG) / Ultra-Cold PUR (FDGU) Jacket — Extreme-arctic (-55 °C) torsion-resistant outer sheath.

What factory test certificates are supplied with FDGG / FDGU 1.8/3 kV Ultra-Cold?

Every production drum of FDGG / FDGU 1.8/3 kV Ultra-Cold undergoes routine conductor DC resistance, AC high-voltage dielectric and dimensional testing per TICW/01 & GB/T 29631 FDGG (Silicone/Silicone) & FDGU (Silicone/PUR) -55 °C Wind Specification, and is delivered with an EN 10204 3.1 factory test certificate.

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01Selected sizes

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02Reel & motion

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03Message for our engineers

FDGG / FDGU 1.8/3 kV (0.6/1 kV) Ultra-Cold (-55 °C to +125 °C) Silicone / PUR Wind Turbine Torsion Cable

Selected sizes:


Reel & motion:
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