industrial data rf cable seriesIEC 61158 / ETG.1030 EtherCAT P100 Ω · 100 Mbps + 2×24V DC/3AZB7000 (AWG22) · ZB7001 (AWG24)

EtherCAT P ZB7000 / ZB7001 Screened Industrial Ethernet Cable100 Ω 1×4×AWG22/7 or AWG24/7 Star-Quad EtherCAT P cable (100 Mbps + dual 24 V DC / 3 A)

4-wire screened industrial hybrid Ethernet cable (ZB7000 / ZB7001) combining 100BASE-TX EtherCAT data and dual isolated 24 V DC Us/Up power (up to 3 A per rail) on one 100 Ω star-quad core with Al/PET foil, ≥ 85 % tinned copper braid, and PUR or PVC jacket.

Low-EMC design
EMC screen
Oil-resistant
Flame-retardant
Order designation
ZB7000 Drag-Chain PUR
Outer Ø ≈
6.50 mm
Wall thickness
0.90 mm
Total weight ≈
58.0 kg/km
Min. bend R (fixed)
26 mm
All sizes (8)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Impedance
100 Ω ± 15 Ω
Cat.5e 100BASE-TX Star-Quad
Power + Data
2 × 24V DC / 3A
Us + Up + 100 Mbps on 4 wires
Conductors
AWG 22/7 & 24/7
ZB7000 (0.34) · ZB7001 (0.22 mm²)
Core colours
RD/WH/BU/YE
EtherCAT P Star-Quad colour code
Shielding
SF/UTP ≥ 85%
Al/PET foil + Sn-Cu braid screen
Drag-chain life
≥ 5 million
PUR drag-chain variants (ZB7000)

Typical values for this cable type, based on IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires) — confirmed in the datasheet and quotation for your order.

Application fit

Is EtherCAT P ZB7000 / ZB7001 right for your machine?

Specify EtherCAT P ZB7000 and ZB7001 to eliminate separate sensor/actuator power cables by delivering 100 Mbps EtherCAT plus isolated Us and Up 24 V DC / 3 A rails over one M8 P-coded 4-wire cable.

Energy chain / drag chain

Suitable

PUR drag-chain types with short-pitch star-quad stranding and ≥ 85 % tinned braid endure ≥ 5 million drag-chain cycles.

VFD inverter to AC motor screened feeder

Suitable

Overall Al/PET foil plus ≥ 85 % tinned copper braid isolates 100BASE-TX frames and DC rails from servo inverter noise.

Switchgear & control cabinet wiring

Suitable

Compact Ø 6.5 mm (ZB7000 AWG 22) and Ø 5.1 mm (ZB7001 AWG 24) ODs cut harness bulk by 50 % across I/O and vision nodes.

Motorised monospiral reel

With conditions

Engineered for industrial drag chains and robotic arms; for heavy crane spreader baskets, use dedicated aramid-reinforced reeling cables.

Use UNITRONIC BUS IBS FD P
Typical machinesMachine Tools & Packaging RoboticsSemiconductor & Cleanroom HandlingAutomated Assembly & Vision CellsIntralogistics & Conveying ModulesModular Decentralised I/O Islands

Construction

Layer by layer

EtherCAT P Star-Quad build: 4 × AWG 22/7 or 24/7 tinned/bare copper cores (red, white, blue, yellow) around a central spline, inner bedding, Al/PET foil + Sn-Cu braid, and black jacket with red stripes.

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
17-wire or 19-wire stranded copper conductorsStranded bare or tinned copper wires (AWG 22/7 [0.34 mm²] in ZB7000; AWG 24/7 [0.22 mm²] in ZB7001)Carries up to 3 A continuous 24 V DC current per pair with low IR voltage drop
2Polyolefin / foam-skin PE Star-Quad coresLow-loss polyolefin insulation in EtherCAT P colour code: Red (Tx+/Us), White (Tx-/GND_s), Blue (Rx-/GND_p), Yellow (Rx+/Up)Maintains 100 Ω ± 15 Ω differential impedance and low pair-to-pair capacitance
3Inner bedding + 100 % Al/PET foil screenHalogen-free inner filler/bedding wrapped with 100 % coverage aluminum/polyester tapeStabilises star-quad geometry during tight drag-chain bending
4Tinned copper wire braid screenTinned copper wire braid (≥ 85 % optical coverage)Low transfer impedance and reliable 360° M8 P-coded shield termination
5Black PVC or PUR sheath with red longitudinal stripesOil-resistant PVC (fixed) or halogen-free TMPU polyurethane (drag-chain), black with 2 red stripesVisually distinguishes EtherCAT P (power + data) from standard green PROFINET cables

ZB7000 (1×4×AWG22/7 · Ø 6.5 mm)

0.34 mm² conductors for longer Us/Up 24 V DC / 3 A power feeding distances and drag-chain duty

ZB7001 (1×4×AWG24/7 · Ø 5.1 mm)

Compact 0.22 mm² conductors for tight M8 P-coded sensor/actuator drops and robot wrists

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires). Values for your order are confirmed in the datasheet and quotation.

Electrical

Characteristic impedance
100 Ω ± 15 Ω (1 to 100 MHz, Cat.5e)
Combined DC power rating
2 × 24 V DC (Us & Up) at up to 3.0 A per rail
Conductor DC resistance @ 20 °C
≤ 58.0 Ω/km (AWG 22/7) · ≤ 87.0 Ω/km (AWG 24/7)
Velocity of propagation
65 % – 68 % nominal (≈ 50 pF/m)
UL voltage rating
300 V / 600 V RMS (UL AWM Style 20963 / 21198)

Thermal

Operating temp. (fixed)
-40 °C to +80 °C
Operating temp. (drag-chain)
-30 °C to +70 °C (+80 °C PUR)
Test voltage (core/core & screen)
1,500 V AC rms

Mechanical

Construction
1×4×AWG22/7 (0.34 mm²) or 1×4×AWG24/7 (0.22 mm²)
Overall cable diameter
6.5 mm (ZB7000 AWG 22) · 5.1 mm (ZB7001 AWG 24)
Min. bending radius
4 × OD (fixed) · 7.5 × OD (drag-chain flexing)
Drag-chain endurance
≥ 5,000,000 cycles at 5 m/s², 5 m travel

Resistance

Oil & coolant resistance
EN 60811-404 / UL Oil Res I & II (PUR)
Flame & halogen-free
IEC 60332-1-2, UL VW-1/FT1 & IEC 60754 (PUR)
Torsion capability (robotic)
± 180°/m (PUR robotic variants)

Reference standards

Protocol standard
IEC 61158 Type 12 / ETG.1030 EtherCAT P
Connector interface
IEC 61076-2-114 M8 P-coded (mechanical key)
RoHS, REACH & LABS
RoHS 3, REACH & LABS/silicone-free

Identification

Core colour code
Red (Tx+/Us), White (Tx-/GNDs), Blue (Rx-/GNDp), Yellow (Rx+/Up)
Outer jacket colour
Black (RAL 9005) with 2 longitudinal red stripes
Customs tariff (HS)
8544.49

Sizes

8 standard configurations (EtherCAT P ZB7000 / ZB7001)

Engineering dimensions, impedance, propagation velocity, and electrical ratings for EtherCAT P ZB7000 / ZB7001 per IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires).

Dimensions & weights
Order designationImpedance / sizeConductor & dielectricWall ≈
mm
Outer Ø ≈
mm
Metal
kg/km
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
Standard EtherCAT P ZB7000 / ZB7001 configurations
ZB7000 Drag-Chain PUR1×4×AWG22/7 · 100 Ω0.34 mm² Star-Quad PUR0.906.5032.058.026
ZB7001 Compact PUR1×4×AWG24/7 · 100 Ω0.22 mm² Star-Quad PUR0.755.1022.038.021
ZB7000-PVC Fixed1×4×AWG22/7 · 100 Ω0.34 mm² Star-Quad PVC0.906.5032.061.026
ZB7001-PVC Fixed1×4×AWG24/7 · 100 Ω0.22 mm² Star-Quad PVC0.755.1022.040.021
ZB7000-R Torsion PUR1×4×AWG22/19 · 100 Ω19-Wire Robotic Star-Quad0.926.6033.059.027
EtherCAT P + 2×1.5 mm²1×4×AWG22 + 2×1.5Star-Quad + Servo Power1.159.8064.0128.040
EtherCAT P + 4G2.5 mm²1×4×AWG22 + 4G2.5Star-Quad + 400V Servo1.3012.40132.0225.050
ZB7001 Ultra-Flex1×4×AWG26/19 · 100 Ω0.14 mm² Sensor Patch0.654.6017.531.019
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal engineering values for EtherCAT P ZB7000 / ZB7001 subject to standard manufacturing tolerances per IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires).

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Characteristic impedance, return loss (VSWR) & TDR sweep100 % frequency-domain return loss and TDR impedance verification per IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires)Every manufactured length
Dielectric spark & high-voltage withstand test100 % in-line spark and AC/DC dielectric withstand per IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires)Every spool or drum length
Sample tests
Insertion loss (attenuation), velocity & capacitance checkAttenuation (dB/100m), VoP (%), and capacitance within IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires) limitsPer production batch
Screening attenuation, transfer impedance & environmental qualificationQualified to IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires) EMC shielding, thermal, and flame/fluid criteriaType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

IEC 61158 Type 12 / ETG.1030 EtherCAT P (Power + 100BASE-TX on 4 Wires)CE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX ETHERCAT P ZB7000 1x4xAWG22/7 100 OHM PUR UL AWM 300V
Delivery form
Export wooden drums, flange reels or precision coils
Standard lengths
100 m · 305 m · 500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (custom build)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How does EtherCAT P transmit both 100 Mbps Ethernet and two isolated 24 V DC / 3 A power supplies over 4 wires?
EtherCAT P couples two galvanically isolated 24 V DC / 3 A rails directly onto the 100BASE-TX differential pairs: system & sensor supply Us (24 V DC / 3 A) rides on the Tx pair (Red = Tx+/Us, White = Tx-/GND_s), while peripheral actuator supply Up (24 V DC / 3 A) rides on the Rx pair (Yellow = Rx+/Up, Blue = Rx-/GND_p).
Why does EtherCAT P use red/white/blue/yellow cores and a black jacket with red stripes?
Unlike standard PROFINET (yellow/white/orange/blue cores in a green jacket), EtherCAT P carries live 24 V DC / 3 A power on its conductors. The Red/White/Blue/Yellow core colours, black jacket with red longitudinal stripes, and mechanical M8 P-coded connectors prevent accidental plugging into standard non-powered Ethernet ports.
When should I select ZB7000 (AWG 22/7) versus ZB7001 (AWG 24/7)?
Select ZB7000 (0.34 mm², ≤ 58 Ω/km) for main trunk runs and multi-node daisy chains where minimizing 24 V DC voltage drop at 3 A is critical; select ZB7001 (0.22 mm², Ø 5.1 mm) for short drop lines, compact vision sensors, and tight robotic end-effectors.
Can ZB7000 be used in continuous drag-chain applications?
Yes. The PUR-sheathed ZB7000 drag-chain version is qualified for ≥ 5 million bending cycles at 7.5 × OD minimum bend radius in horizontal energy chains.

Request a quote

Get an engineering quote for EtherCAT P ZB7000 / ZB7001

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

03Message for our engineers

EtherCAT P ZB7000 / ZB7001 Screened Industrial Ethernet Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions: 
Send via WhatsApp

DatasheetRequest a quote