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Product

Control & signal cables300/500 V · 4 kV TestExtruded Inner Sheath + Cu BraidTMPU Polyurethane Outer (CP)

JZ-35400 CP / JZ-40415 CP Copper-Braid Screened PVC/PUR Control300/500 V inner-sheathed tinned-copper braid screened PVC/PUR control cable

Heavy-duty 300/500 V EMC-screened control cable (`JZ-35400 CP / JZ-40415 CP`, `YSLYCY-PUR`) with Class 5 copper conductors (0.5–16 mm²), numbered TI2 PVC cores, extruded PVC inner bedding, ≥80 % tinned-copper braid (`C`) and TMPU polyurethane sheath (`P`).

Oil-resistant

Outdoor & humid

Water-resistant

Ozone, UV & moisture

Cores × cross-section

Order designation: JZ-35400 CP 7G1.5
Outer Ø min: 11.3 mm
Outer Ø max: 12.3 mm
Weight ≈: 268 kg/km
Min. bend R: 74 mm

Check against my drum All sizes (36)

Request a quote Datasheet WhatsApp

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Voltage rating: 300/500 V
Test voltage: 4000 V AC
Construction: Inner PVC + CP
Temp. flexing: −15…+80 °C
Bending radius: 6–15 × OD
Size range: 0.5–16 mm²

Typical values for this cable type, based on DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR) — confirmed in the datasheet and quotation for your order.

Application fit

Is JZ-35400 CP / JZ-40415 CP right for your machine?

In `JZ-35400 CP / JZ-40415 CP`, `'C'` stands for the tinned-copper wire braid screen and `'P'` stands for the outer `TMPU` polyurethane sheath applied over an extruded PVC inner bedding — combining the mechanical roundness of H05VVC4V5-K with the extreme cut, swarf and coolant resistance of PUR.

Fixed installation

Suitable

EMC-sensitive machine tools, transfer lines, steel processing, bottling and washdown machinery.

VFD inverter to AC motor screened feeder

Suitable

Tinned-copper braid screen ('C') over an extruded inner sheath provides 360° EMC gland clamping and low transfer impedance.

Trailing & towing

Suitable

Outer TMPU polyurethane sheath ('P') resists sharp metal chips, oil sumps, microbes and workshop floor drag.

Energy chain / drag chain

With conditions

Suitable for occasional flexing and guided loops; for 600 V UL/CSA dual-rated PUR, select JZ-602-C-PUR.

Use JZ-602-C-PUR

Typical machinesWet-sump CNC machining & grinding linesSteelworks, rolling mills & metalformingBeverage bottling, dairy & washdown plantsAutomated assembly & conveyor controlsOutdoor cranes, hoists & municipal vehicles

Construction

Layer by layer

Shown: JZ-35400 CP 7G1.5 — Class 5 flexible bare copper conductors, TI2 PVC core insulation (numbered + GN/YE), extruded PVC inner bedding sheath, ≥80 % tinned-copper wire braid screen ('C') and silver-grey RAL 7001 EN 50363-10-2 TMPU polyurethane outer sheath ('P').

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Class 5 flexible copper conductor	Fine-stranded annealed bare copper to DIN VDE 0295 / IEC 60228 Class 5IEC 60228 Class 5
2	TI2 PVC core insulation	Thermoplastic PVC compound Type TI2 (EN 50363-3) with sequential numbers + GN/YE coreEN 50363-3 TI2 · EN 50334
3	Extruded PVC inner sheath	Full extruded TM2 PVC inner bedding that supports the core bundle and prevents braid wire nickingDIN VDE 0285
4	Tinned-copper braid screen (C)	Close-woven tinned annealed copper wire braid with ≥ 80 % optical coverage for EMC protectionDIN VDE 0285 · EN 55011 EMC
5	TMPU polyurethane outer sheath (P)	Cut-, tear-, microbe- and coolant-resistant polyurethane compound Type TMPU (EN 50363-10-2 / 11YM1), grey RAL 7001EN 50363-10-2 TMPU · EN 60811-404

JZ-35400 CP (Black Cores with White Numbers + GN/YE)

300/500 V inner-sheathed tinned-Cu braided PVC/PUR control cable with black numbered cores

JZ-40415 CP (White Cores with Black Numbers + GN/YE)

High-contrast white-core / black-number variant for dimly lit machine-tool terminal boxes

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U: 300/500 V AC
AC test voltage (50 Hz): 4000 V AC (core/core) · 2000 V AC (core/screen)
Transfer impedance (30 MHz): ≤ 250 mΩ/m via tinned-copper wire braid
Insulation resistance (20 °C): ≥ 20 MΩ·km

Thermal

Temperature, flexing: −15 °C to +80 °C
Temperature, fixed: −40 °C to +80 °C
Max. conductor temperature: +80 °C continuous · +150 °C short-circuit

Mechanical

Min. bending radius, fixed: 6 × overall diameter
Min. bending radius, flexing: 15 × overall diameter
Double-sheathed CP design: Extruded PVC inner bedding + tinned-copper braid ('C') + TMPU polyurethane outer sheath ('P')

Resistance

Oil, coolant & emulsion: EN 60811-404 resistant to mineral oils, synthetic cutting fluids and hydraulic oils
Hydrolysis, UV & abrasion: Polyether TMPU jacket resists water, microbes, UV weathering and sharp metal swarf

Reference standards

Construction basis: DIN VDE 0285-525-2-51 & DIN VDE 0207-20 (11YM1)
Sheath compound: EN 50363-10-2 Type TMPU
Core identification: DIN VDE 0293-334 / EN 50334 sequential numbers (black/white or white/black) + GN/YE
RoHS & REACH: 2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour: Silver-grey (RAL 7001)
Core identification: Black cores with white numbers (JZ-35400 CP) or white cores with black numbers (JZ-40415 CP) + GN/YE
Sheath marking: TEBAOFLEX JZ-35400 CP / YSLYCY-PUR [Size] 300/500V EMC TMPU CE
Customs tariff (HS): 8544.49 (insulated conductors ≤ 1000 V)

Sizes

36 standard JZ-35400 CP / JZ-40415 CP configurations

Typical DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR) outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designation	Cores × mm²	AWG ≈	Outer Ø min mm	Outer Ø max mm	Copper kg/km	Weight ≈ kg/km	Min. bend R mm
0.50 mm² JZ-35400 CP / JZ-40415 CP Screened PVC/PUR
OZ-35400 CP 2×0.5	2×0.5	20	6.3	6.8	28	68	41
JZ-35400 CP 3G0.5	3×0.5	20	6.6	7.2	35	79	43
JZ-35400 CP 4G0.5	4×0.5	20	7.2	7.8	43	94	47
JZ-35400 CP 7G0.5	7×0.5	20	8.6	9.3	65	138	56
JZ-35400 CP 12G0.5	12×0.5	20	10.8	11.7	99	214	70
JZ-35400 CP 18G0.5	18×0.5	20	12.5	13.6	138	296	82
0.75 mm² JZ-35400 CP / JZ-40415 CP Screened PVC/PUR
JZ-35400 CP 3G0.75	3×0.75	18	7.1	7.7	45	94	46
JZ-35400 CP 4G0.75	4×0.75	18	7.6	8.3	55	112	50
JZ-35400 CP 5G0.75	5×0.75	18	8.3	9.0	66	134	54
JZ-35400 CP 7G0.75	7×0.75	18	9.4	10.2	86	174	61
JZ-35400 CP 12G0.75	12×0.75	18	11.8	12.8	136	268	77
JZ-35400 CP 18G0.75	18×0.75	18	13.7	14.9	194	376	89
JZ-35400 CP 25G0.75	25×0.75	18	16.2	17.6	260	508	106
1.00 mm² JZ-35400 CP / JZ-40415 CP Screened PVC/PUR
JZ-35400 CP 3G1.0	3×1.0	17	7.5	8.1	53	108	49
JZ-35400 CP 4G1.0	4×1.0	17	8.1	8.8	66	130	53
JZ-35400 CP 5G1.0	5×1.0	17	8.8	9.6	79	156	58
JZ-35400 CP 7G1.0	7×1.0	17	10.0	10.9	106	204	65
JZ-35400 CP 12G1.0	12×1.0	17	12.5	13.6	168	318	82
JZ-35400 CP 18G1.0	18×1.0	17	14.6	15.9	240	448	95
JZ-35400 CP 25G1.0	25×1.0	17	17.3	18.8	326	608	113
1.50 mm² JZ-35400 CP / JZ-40415 CP Screened PVC/PUR
JZ-35400 CP 3G1.5	3×1.5	16	8.3	9.0	70	138	54
JZ-35400 CP 4G1.5	4×1.5	16	9.0	9.8	89	168	59
JZ-35400 CP 5G1.5	5×1.5	16	9.9	10.8	108	202	65
JZ-35400 CP 7G1.5	7×1.5	16	11.3	12.3	146	268	74
JZ-35400 CP 12G1.5	12×1.5	16	14.3	15.5	238	426	93
JZ-35400 CP 18G1.5	18×1.5	16	16.7	18.1	342	598	109
JZ-35400 CP 25G1.5	25×1.5	16	19.8	21.5	462	812	129
2.5–16 mm² JZ-35400 CP / JZ-40415 CP Screened Control
JZ-35400 CP 3G2.5	3×2.5	14	9.8	10.6	105	195	64
JZ-35400 CP 4G2.5	4×2.5	14	10.7	11.6	134	242	70
JZ-35400 CP 5G2.5	5×2.5	14	11.8	12.8	166	294	77
JZ-35400 CP 7G2.5	7×2.5	14	13.4	14.6	226	392	88
JZ-35400 CP 12G2.5	12×2.5	14	17.0	18.5	368	628	111
JZ-35400 CP 4G4	4×4	12	12.3	13.4	206	345	80
JZ-35400 CP 4G6	4×6	10	14.2	15.4	296	478	92
JZ-35400 CP 4G10	4×10	8	17.5	19.0	475	745	114
JZ-35400 CP 4G16	4×16	6	21.0	22.8	735	1,110	137

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Dimensions and weights are typical values per DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR). Minimum fixed bending radius shown is 6 × OD.

Electrical & current ratings
Cross-section mm²	AWG ≈	Max. DC resistance 20 °C, Ω/km	Single pair/core 30 °C, A	Multi-core bundle 30 °C, A
0.5	20	39	9.0	6.0
0.75	18	26	12.0	10.0
1	17	19.5	15.0	13.0
1.5	16	13.3	23.0	18.0
2.5	14	7.98	30.0	25.0
4	12	4.95	41.0	34.0
6	10	3.3	53.0	44.0
10	8	1.91	74.0	61.0
16	6	1.21	99.0	82.0

Current ratings at 30 °C ambient in free air per DIN VDE 0298-4 / DIN VDE 0891-1. Apply grouping derating factors for multi-core control and signal bundles.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Cable sizeDrum core diameter (mm)

Cable length on drum (m)

Drum core 300 mm ≥ 148 mmBending radius OK (6 × OD 12.3 mm)

Minimum bending radius: 74 mm
Min. drum core diameter: ≈ 148 mm
Cable weight on drum: 13.4 kg
Copper content: 7.3 kg

Indicative only: based on the datasheet outer diameter and 6 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
AC voltage test	4.0 kV AC (50 Hz)	Every manufactured length
Conductor DC resistance	IEC 60228 / DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR) (bare copper)	Every manufactured length
Sample tests
Vertical flame propagation	IEC 60332-1-2 / EN 60332-1-2	Per production batch
Insulation & sheath material physical properties	DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR)	Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN VDE 0285 / EN 50363-10-2 (CP = Cu Braid + PUR)CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX JZ-35400 CP / YSLYCY-PUR [Size] 300/500V EMC TMPU CE

Delivery form: Export wooden drums or coils, cut-to-length on request
Packaging: Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options: Custom core counts, pair counts or sheath colours on request

Technical documents

Downloads

PDFJZ-35400 CP / JZ-40415 CP Copper-Braid Screened PVC/PUR Control – technical datasheet36 sizes · construction, technical data, approvals XLSXJZ-35400 CP / JZ-40415 CP spec data (Excel)All 36 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What does 'CP' mean in JZ-35400 CP / JZ-40415 CP (YSLYCY-PUR)?

'C' denotes the tinned-copper wire braid screen (applied over an extruded PVC inner bedding sheath) and 'P' denotes the outer thermoplastic polyurethane (TMPU / '11Y') sheath.

What is the difference between JZ-35400 CP and JZ-40415 CP?

Both share the exact same 300/500 V electrical rating, extruded PVC inner sheath, tinned-copper braid screen and TMPU polyurethane outer jacket. JZ-35400 CP uses black PVC cores printed with white numbers, whereas JZ-40415 CP uses white PVC cores printed with black numbers for high visibility in dark terminal enclosures.

Why is an extruded PVC inner sheath used under the copper braid?

An extruded inner sheath fills the interstices between the stranded cores, creating a firm, cylindrical core bed. This keeps the tinned-copper braid uniform under flexing, prevents braid wires from pressing into the core insulation, and ensures 360° watertight clamping in EMC cable glands.

How does JZ-35400 CP compare with H05VVC4V5-K and JZ-602-C-PUR?

Compared with H05VVC4V5-K (which has an oil-resistant TM5 PVC outer sheath), JZ-35400 CP upgrades the outer sheath to cut-, tear-, microbe- and coolant-proof TMPU polyurethane. Compared with JZ-602-C-PUR (600 V UL/VDE with fleece separator), JZ-35400 CP adds a full extruded PVC inner sheath.

Request a quote

Get an engineering quote for JZ-35400 CP / JZ-40415 CP

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

JZ-35400 CP / JZ-40415 CP Copper-Braid Screened PVC/PUR Control

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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Datasheet Request a quote

JZ-35400 CP / JZ-40415 CP Copper-Braid Screened PVC/PUR Control300/500 V inner-sheathed tinned-copper braid screened PVC/PUR control cable

Fixed installation

VFD inverter to AC motor screened feeder

Trailing & towing

Energy chain / drag chain

JZ-35400 CP (Black Cores with White Numbers + GN/YE)

JZ-40415 CP (White Cores with Black Numbers + GN/YE)

Electrical

Thermal

Mechanical

Resistance

Reference standards

Identification

Check results

Inspection certificate

Product approvals

Company certificates

01Selected sizes

02Reel & motion

03Message for our engineers

JZ-602-C-PUR / OZ-602-C-PUR

JZ-500-PUR / OZ-500-PUR

H05VVC4V5-K

CY / YSLCY