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Product

IEC 60554-3 Crepe-Paper Copper Rope IEC 60554-3 / IEC 60076Up to 220 kV−40…+105 °C

Crepe-Paper Insulated Flexible Stranded Copper Transformer Lead RopeIEC 60554-3 / IEC 60076 · Up to 220 kV · -40 °C to +105 °C industrial CREPE-PAPER COPPER ROPE

Crepe-Paper Insulated Flexible Stranded Copper Transformer Lead Rope engineered to IEC 60554-3 / IEC 60076 for Up to 220 kV service across -40 °C to +105 °C, featuring stranded copper conductor and crepe-paper tape insulation with minimum bending radius 5 × OD.

Approved

Oil-resistant

Flame-retardant

Nominal conductor

Order designation: CREPE-PAPER COPPER ROPE Ø 1.00 mm
Max. overall Ø: 1.08 mm
Total weight ≈: 7.08 kg/km
Min. mandrel R: 5 mm
Nominal conductor: Ø 1.00 mm (AWG 18)

All sizes (10)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: Up to 220 kV
Operating temp.: −40…+105 °C
Min. bend radius: 5 × OD
Conductor: copper conductor
Outer layer: Crepe-paper
Standard: IEC 60554-3

Typical values for this cable type, based on IEC 60554-3 / IEC 60076 — confirmed in the datasheet and quotation for your order.

Application fit

Is Crepe-Paper Copper Rope right for your machine?

Motor stator, traction & converter leads

Suitable

Engineered and verified for motor lead service in accordance with IEC 60554-3 / IEC 60076.

Fixed installation

Suitable

Engineered and verified for fixed service in accordance with IEC 60554-3 / IEC 60076.

Switchgear & control cabinet wiring

Suitable

Suitable for switchgear, control panels and equipment terminations within 5 × OD bend radius.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Typical machinesRenewable Energy & EV ChargingHigh-Voltage Grid & Substation InterconnectsWind, Solar & Hydro Power EvacuationUtility Overhead & Underground DistributionIndustrial Power Infrastructure

Construction

Layer by layer

Shown: CREPE-PAPER COPPER ROPE (IEC 60554-3 / IEC 60076) with stranded copper conductor, crepe-paper tape insulation and crepe-paper tape insulation (2-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Stranded copper conductor	High-conductivity copper conductor per IEC 60554-3 / IEC 60076IEC 60554-3 / IEC 60076
2	Crepe-paper tape insulation	Crepe-paper tape insulation (lapped tape)IEC 60554-3 / IEC 60076

CREPE-PAPER COPPER ROPE — Standard Execution

Built to IEC 60554-3 / IEC 60076 with stranded copper conductor and crepe-paper tape insulation

CREPE-PAPER COPPER ROPE — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per IEC 60554-3 / IEC 60076

CREPE-PAPER COPPER ROPE — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on IEC 60554-3 / IEC 60076. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty: Up to 220 kV (IEC 60554-3 / IEC 60076)
Conductor construction: Stranded copper conductor — High-conductivity copper conductor per IEC 60554-3 / IEC 60076
Primary insulation / dielectric: Crepe-paper tape insulation — Crepe-paper tape insulation (lapped tape)

Thermal

Continuous operating temperature: −40…+105 °C per IEC 60554-3 / IEC 60076
Short-circuit / peak thermal limit: +160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature: −5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering: Crepe-paper tape insulation — Crepe-paper tape insulation (lapped tape)
Minimum bending radius: 5 × OD (installed / static routing)
Layer count & geometry: 2 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability: Engineered for industrial service in accordance with IEC 60554-3 / IEC 60076
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard: IEC 60554-3 / IEC 60076
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: CREPE-PAPER COPPER ROPE
Customs tariff (HS): 8544.49 / 8544.60 / 7614.10

Sizes

10 standard CREPE-PAPER COPPER ROPE winding & resistance wire dimensions

Precision drawn and insulated to IEC 60554-3 / IEC 60076 in Grade 1 / Grade 2 builds and rectangular profiles.

Nominal conductor diameter, overall Ø & weight
Order designation	Nominal conductor	Max. overall Ø mm	Weight ≈ kg/km	Min. mandrel R mm
CREPE-PAPER COPPER ROPE Standard Precision Winding Schedule (−40…+105 °C)
CREPE-PAPER COPPER ROPE Ø 0.25 mm	Ø 0.25 mm (AWG 30)	0.29	0.45	2
CREPE-PAPER COPPER ROPE Ø 0.40 mm	Ø 0.40 mm (AWG 26)	0.45	1.14	2
CREPE-PAPER COPPER ROPE Ø 0.63 mm	Ø 0.63 mm (AWG 22)	0.69	2.82	3
CREPE-PAPER COPPER ROPE Ø 0.80 mm	Ø 0.80 mm (AWG 20)	0.87	4.54	4
CREPE-PAPER COPPER ROPE Ø 1.00 mm	Ø 1.00 mm (AWG 18)	1.08	7.08	5
CREPE-PAPER COPPER ROPE Ø 1.25 mm	Ø 1.25 mm (AWG 16)	1.34	11.00	6
CREPE-PAPER COPPER ROPE Ø 1.60 mm	Ø 1.60 mm (AWG 14)	1.70	18.10	8
CREPE-PAPER COPPER ROPE Ø 2.00 mm	Ø 2.00 mm (AWG 12)	2.11	28.20	10
CREPE-PAPER COPPER ROPE Ø 2.50 mm	Ø 2.50 mm (AWG 10)	2.62	44.10	13
CREPE-PAPER COPPER ROPE Ø 3.15 mm	Ø 3.15 mm (AWG 8)	3.28	70.00	16

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Supplied on precision PT25 / PT45 / PT90 / Din 355 conical and cylindrical winding spools per IEC 60554-3 / IEC 60076.

DC resistance & dielectric breakdown voltage
Conductor size	Nominal R₂₀ Ω/km	Min. breakdown V AC	Thermal class
Ø 0.25 mm (0.049 mm²)	351.00	4,200	−40…+105 °C
Ø 0.63 mm (0.312 mm²)	55.30	5,000	−40…+105 °C
Ø 1.00 mm (0.785 mm²)	21.90	5,500	−40…+105 °C
Ø 1.60 mm (2.011 mm²)	8.57	5,800	−40…+105 °C
Ø 2.50 mm (4.909 mm²)	3.51	6,000	−40…+105 °C

Tested in accordance with IEC 60851-5 / IEC 60554-3 / IEC 60076 routine dielectric and elongation test methods.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (IEC 60554-3 / IEC 60076)	DC resistance at 20 °C and geometry within IEC 60554-3 / IEC 60076 class limits	Every manufactured drum / spool
Routine dielectric / spark / structural integrity test (IEC 60554-3 / IEC 60076)	Zero breakdown or structural defect over full production length	Every manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (IEC 60554-3 / IEC 60076)	Full compliance with IEC 60554-3 / IEC 60076 across −40…+105 °C	Type qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

IEC 60554-3 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX CREPE-PAPER COPPER ROPE <size> IEC 60554-3 Up to 220 kV CE

Delivery form: Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths: 500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ: 500 m (stock sizes) · 1000 m (custom production)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFCrepe-Paper Insulated Flexible Stranded Copper Transformer Lead Rope – technical datasheet10 sizes · construction, technical data, approvals XLSXCREPE-PAPER COPPER ROPE spec data (Excel)All 10 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-21
Updated: 2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define CREPE-PAPER COPPER ROPE (Crepe-Paper Insulated Flexible Stranded Copper Transformer Lead Rope)?

CREPE-PAPER COPPER ROPE (Crepe-Paper Insulated Flexible Stranded Copper Transformer Lead Rope) is manufactured in accordance with IEC 60554-3 / IEC 60076 for Up to 220 kV service over -40 °C to +105 °C. Its 2-layer construction comprises stranded copper conductor, crepe-paper tape insulation.

What is the minimum bending radius and installation temperature for CREPE-PAPER COPPER ROPE?

The minimum installed bending radius for CREPE-PAPER COPPER ROPE is 5 × OD across its continuous operating temperature range of -40 °C to +105 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.

How are the concentric layers of CREPE-PAPER COPPER ROPE arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Stranded copper conductor (High-conductivity copper conductor per IEC 60554-3 / IEC 60076); (02) Crepe-paper tape insulation (Crepe-paper tape insulation (lapped tape)).

What factory test certificates are supplied with CREPE-PAPER COPPER ROPE?

Every production drum or spool of CREPE-PAPER COPPER ROPE undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per IEC 60554-3 / IEC 60076, and is delivered with an EN 10204 3.1 factory test certificate.

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Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

Crepe-Paper Insulated Flexible Stranded Copper Transformer Lead Rope

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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