TBM gantry & advancing tunnel reel
Installed in congested urban utility tunnels, existing 150–200 mm underground ducts and bridge crossings where EHV trenching is.
Product
High-capacity three-phase High-Temperature Superconducting AC power transmission cable (Three-Phase HTS Power Cable) built to IEC 62895 and IEEE 1726 with concentric Tri-Axial (or 3-in-1 Triad) REBCO 2G HTS phase layers, liquid-nitrogen-impregnated PPLP.
Typical values for this cable type, based on IEC 62895 / IEC 61788-26 / IEEE 1726 / CIGRE TB 538 — confirmed in the datasheet and quotation for your order.
Application fit
Allows utilities and heavy industry to transmit 100–500 MVA of power at medium voltage (10–35 kV) or high voltage (66–110 kV) through a single Ø 125–185 mm duct without step-up/step-down EHV transformers, zero external magnetic field and 50 % less HTS tape than three separate single-phase cores.
Installed in congested urban utility tunnels, existing 150–200 mm underground ducts and bridge crossings where EHV trenching is.
Interconnects urban bulk substations, hyperscale AI data-centre campuses, steelworks and railway traction substations.
Cooled by closed-loop subcooled liquid nitrogen (LN₂ at 67–77 K, 3–15 bar) pumped through the central former and cryostat annulus.
Utility grid transmission cable; not a movable machinery cable.
YHKGXSFoyn Shaft Wire-Armoured CableConstruction
Shown: HTS-3P-TriAx-10kV-2.5kA (10 kV, 2,500 A rms, 43 MVA) concentric Tri-Axial three-phase HTS cable with hollow corrugated stainless-steel LN₂ former, concentric Phase 1 / PPLP / Phase 2 / PPLP / Phase 3 REBCO 2G HTS helical tape layers, copper earth screen and vacuum-insulated double corrugated 316L cryostat.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Concentric Phase L1, L2 & L3 REBCO 2G HTS tape layers | Helically wound 4 mm wide REBCO 2G HTS coated-conductor tapes with matched pitch anglesCancels net magnetic flux outside Phase L3 (I₁ + I₂ + I₃ = 0) and halves required HTS tape vs. 3 separate |
| 2 | Central hollow corrugated stainless-steel LN₂ former + | Spiral corrugated AISI 304L/316L tube (ID 35–45 mm) + stranded copper fault-currentCarries forward subcooled LN₂ flow and absorbs 25–40 kA short-circuit fault current |
| 3 | Lapped Polypropylene Laminated Paper (PPLP) cryogenic | Multi-layer lapped PPLP tapes impregnated under pressure by subcooled liquid nitrogenDelivers > 50 kV/mm impulse breakdown strength and zero partial discharge in pressurized LN₂ |
| 4 | Concentric copper neutral / earth fault screen | Helical copper tapes over outer PPLP dielectricCarries zero-sequence and short-circuit earth fault current |
| 5 | Double corrugated AISI 316L vacuum-superinsulated | Inner LN₂ containment pipe + 30–50 layers vacuum MLI (< 10⁻⁵ mbar) + outer corrugatedLimits ambient thermal ingress to < 1.5–2.0 W/m while allowing standard cable-drum pulling |
All three phases wound concentrically on one former — smallest OD and lowest HTS tape usage
Three individually HTS-shielded cores cabled inside a common LN₂ cryostat for HV grid voltages
Technical data
Sizes
Concentric Tri-Axial (10–35 kV) and 3-in-1 Triad (66–110 kV) liquid-nitrogen HTS grid cables.
| Order designation | Design | Voltage · Power | Cryostat Ø mm | Rated I_rms kA | 3-Phase S MVA | Min. bend R mm | Enquiry |
|---|---|---|---|---|---|---|---|
| Concentric Tri-Axial 3-Phase Medium-Voltage HTS Grid Cables (10 kV to 35 kV) | |||||||
| HTS-3P-TriAx-10kV-2.5kA | 3-Phase Concentric REBCO | 10 kV AC · 43 MVA | 125.0 | 2.5 | 43 | 1,800 | |
| HTS-3P-TriAx-10kV-4.0kA | 3-Phase Concentric REBCO | 10 kV AC · 69 MVA | 135.0 | 4.0 | 69 | 2,000 | |
| HTS-3P-TriAx-24kV-2.5kA | 3-Phase Concentric REBCO | 24 kV AC · 104 MVA | 142.0 | 2.5 | 104 | 2,100 | |
| HTS-3P-TriAx-35kV-3.0kA | 3-Phase Concentric REBCO | 35 kV AC · 182 MVA | 156.0 | 3.0 | 182 | 2,300 | |
| 3-in-1 Triad Cold-Dielectric High-Voltage HTS Grid Cables (66 kV to 110 kV) | |||||||
| HTS-3P-3in1-66kV-2.5kA | 3-in-1 Triad REBCO Cores | 66 kV AC · 286 MVA | 168.0 | 2.5 | 286 | 2,500 | |
| HTS-3P-3in1-110kV-3.0kA | 3-in-1 Triad REBCO Cores | 110 kV AC · 572 MVA | 185.0 | 3.0 | 572 | 2,800 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Cryostat helium mass-spectrometer vacuum test (< 10⁻⁵ mbar) & 77 K I_c test | 100 % vacuum integrity and critical current margin verified on drum | Every drum length |
| Sample tests | ||
| CIGRE TB 538 / IEC 62895 20-cycle load-cycling, HV AC & lightning impulse test in LN₂ | Zero partial discharge (≤ 5 pC) before and after 15 × OD bending & fault-current shots | Cable + termination + joint system |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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