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28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up WireUL 1422 / MIL-DTL-81822 · 300 V · -60 °C to +105 °C industrial WW-28 AWG AgCu/PVDF

28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up Wire (WW-28 AWG AgCu/PVDF) engineered to UL 1422 / MIL-DTL-81822 for 300 V service across -60 °C to +105 °C, featuring stranded silver-plated copper conductor and pvdf pvdf fluoropolymer insulation

Approved
Flame-retardant
Oil-resistant
Order designation
WW-28 AWG AgCu/PVDF 4G2.5
Outer Ø ≈
10.8 mm
Total weight ≈
186 kg/km
Min. bend R (fixed)
86 mm
Configuration
4 × 2.5 mm²
All sizes (12)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300 V
Per UL 1422 / MIL-DTL-81822
Operating temp.
−60…+105 °C
Continuous thermal rating (UL 1422)
Min. bend radius
4 × OD
Installed / fixed routing
Conductor
silver-plated
High-conductivity silver-plated
Outer layer
PVDF PVDF fluoro
Extruded PVDF PVDF fluoropolymer
Standard
UL 1422
UL 1422 / MIL-DTL-81822

Typical values for this cable type, based on UL 1422 / MIL-DTL-81822 — confirmed in the datasheet and quotation for your order.

Application fit

Is WW-28 AWG AgCu/PVDF right for your machine?

28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up Wire (WW-28 AWG AgCu/PVDF) engineered to UL 1422 / MIL-DTL-81822 for 300 V service across -60 °C to +105 °C, featuring stranded silver-plated copper conductor and pvdf pvdf fluoropolymer insulation

Switchgear & control cabinet wiring

Suitable

Engineered and verified for cabinet chassis service in accordance with UL 1422 / MIL-DTL-81822.

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per UL 1422 / MIL-DTL-81822.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Motorised monospiral reel

Not suitable

Not designed for high-speed monospiral crane reeling; select a dedicated reeling cable.

NSHTOU Reeling Cable
Typical machinesAerospace & AvionicsAvionics Backplanes & Rack InterconnectsHigh-Density Flight & Defense ElectronicsPrecision Test & Measurement InstrumentationCompact Embedded Computing SystemsAutomated Assembly & Packaging Lines

Construction

Layer by layer

Shown: WW-28 AWG AgCu/PVDF (UL 1422 / MIL-DTL-81822) with stranded silver-plated copper conductor, pvdf pvdf fluoropolymer insulation and pvdf pvdf fluoropolymer insulation (2-layer construction).

12
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Stranded silver-plated copper conductorHigh-conductivity silver-plated copper conductor per UL 1422 / MIL-DTL-81822UL 1422 / MIL-DTL-81822
2PVDF PVDF fluoropolymer insulationExtruded PVDF PVDF fluoropolymer insulation dielectric (continuous layer)UL 1422 / MIL-DTL-81822

WW-28 AWG AgCu/PVDF — Standard Execution

Built to UL 1422 / MIL-DTL-81822 with stranded silver-plated copper conductor and pvdf pvdf fluoropolymer

WW-28 AWG AgCu/PVDF — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per UL 1422 / MIL-DTL-81822

WW-28 AWG AgCu/PVDF — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UL 1422 / MIL-DTL-81822. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty
300 V (UL 1422 / MIL-DTL-81822)
Conductor construction
Stranded silver-plated copper conductor — High-conductivity silver-plated copper conductor per UL 1422 / MIL-DTL-81822
Primary insulation / dielectric
PVDF PVDF fluoropolymer insulation — Extruded PVDF PVDF fluoropolymer insulation dielectric (continuous layer)

Thermal

Continuous operating temperature
−60…+105 °C per UL 1422 / MIL-DTL-81822
Short-circuit / peak thermal limit
+160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature
−5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering
PVDF PVDF fluoropolymer insulation — Extruded PVDF PVDF fluoropolymer insulation dielectric (continuous layer)
Minimum bending radius
4 × OD (installed / static routing)
Layer count & geometry
2 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability
Engineered for industrial service in accordance with UL 1422 / MIL-DTL-81822
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard
UL 1422 / MIL-DTL-81822
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
WW-28 AWG AgCu/PVDF
Customs tariff (HS)
8544.49 / 8544.60 / 7614.10

Sizes

12 standard WW-28 AWG AgCu/PVDF cable sizes

Manufactured to UL 1422 / MIL-DTL-81822 across standard single-core and multi-core cross-sections.

Dimensions, construction & weights
Order designationConfigurationOuter Ø ≈
mm
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
WW-28 AWG AgCu/PVDF Standard Production Schedule (300 V · −60…+105 °C)
WW-28 AWG AgCu/PVDF 3G1.53 × 1.5 mm²8.410568
WW-28 AWG AgCu/PVDF 4G1.54 × 1.5 mm²9.212874
WW-28 AWG AgCu/PVDF 5G1.55 × 1.5 mm²10.115681
WW-28 AWG AgCu/PVDF 3G2.53 × 2.5 mm²9.814878
WW-28 AWG AgCu/PVDF 4G2.54 × 2.5 mm²10.818686
WW-28 AWG AgCu/PVDF 5G2.55 × 2.5 mm²11.922895
WW-28 AWG AgCu/PVDF 4G44 × 4.0 mm²12.6268101
WW-28 AWG AgCu/PVDF 4G64 × 6.0 mm²14.2365114
WW-28 AWG AgCu/PVDF 4G104 × 10 mm²17.5580140
WW-28 AWG AgCu/PVDF 4G164 × 16 mm²20.4845163
WW-28 AWG AgCu/PVDF 4G254 × 25 mm²24.81,290198
WW-28 AWG AgCu/PVDF 4G354 × 35 mm²27.91,710223
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Single-core and multi-core sizes from 0.5 mm² up to 630 mm² (or AWG/kcmil) available per UL 1422 / MIL-DTL-81822.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor DC resistance & dimensional verification (UL 1422 / MIL-DTL-81822)DC resistance at 20 °C and geometry within UL 1422 / MIL-DTL-81822 class limitsEvery manufactured drum / spool
Routine dielectric / spark / structural integrity test (UL 1422 / MIL-DTL-81822)Zero breakdown or structural defect over full production lengthEvery manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (UL 1422 / MIL-DTL-81822)Full compliance with UL 1422 / MIL-DTL-81822 across −60…+105 °CType qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

UL 1422 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX WW-28 AWG AgCu/PVDF <size> UL 1422 300 V CE
Delivery form
Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths
500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ
500 m (stock sizes) · 1000 m (custom production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-21
Updated
2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define WW-28 AWG AgCu/PVDF (28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up Wire)?
WW-28 AWG AgCu/PVDF (28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up Wire) is manufactured in accordance with UL 1422 / MIL-DTL-81822 for 300 V service over -60 °C to +105 °C. Its 2-layer construction comprises stranded silver-plated copper conductor, pvdf pvdf fluoropolymer insulation.
What is the minimum bending radius and installation temperature for WW-28 AWG AgCu/PVDF?
The minimum installed bending radius for WW-28 AWG AgCu/PVDF is 4 × OD across its continuous operating temperature range of -60 °C to +105 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.
How are the concentric layers of WW-28 AWG AgCu/PVDF arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Stranded silver-plated copper conductor (High-conductivity silver-plated copper conductor per UL 1422 / MIL-DTL-81822); (02) PVDF PVDF fluoropolymer insulation (Extruded PVDF PVDF fluoropolymer insulation dielectric (continuous layer)).
What factory test certificates are supplied with WW-28 AWG AgCu/PVDF?
Every production drum or spool of WW-28 AWG AgCu/PVDF undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per UL 1422 / MIL-DTL-81822, and is delivered with an EN 10204 3.1 factory test certificate.

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WW-28 AWG AgCu/PVDF 28 AWG Silver-Plated Copper PVDF (Kynar) Wire-Wrap Hook-Up Wire

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