Trailing & towing
Engineered for DC underground mining shuttle cars, roof bolters, face drills, cutters, loaders and portable pumps.
Product
Heavy-duty unshielded Type G portable mining power cable to ICEA S-75-381 / NEMA WC 58 with rope-lay tinned copper conductors, 90 °C EPR insulation, dedicated grounding conductors and a reinforced CPE jacket for DC shuttle cars, drills and loaders.
Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 — confirmed in the datasheet and quotation for your order.
Application fit
Type G provides dedicated protective grounding conductors inside the cable assembly without a ground-check monitoring pilot — making Flat 2C Type G the standard choice for DC shuttle cars and drills, and Round 3C/4C Type G ideal for AC portable mining and industrial feeders.
Engineered for DC underground mining shuttle cars, roof bolters, face drills, cutters, loaders and portable pumps.
Flat 2C profile coils cleanly in single-plane shuttle-car level-wind guides when bent across the minor thickness axis.
Apply ICEA S-75-381 multi-layer drum ampacity derating factors when operated with multiple wraps retained on a reel.
Ask engineeringSuitable for temporary mine feeder drops; specify Type G-GC where continuous pilot ground-check monitoring is mandatory.
Type G-GC with ground-check90 °C EPR insulation and extra-heavy-duty CPE outer jacket withstand wet mine headings, mud, oil and ozone.
Flexible unarmoured trailing construction — do not suspend in deep vertical mine shafts without support.
Use BS 6708 Type 20/21 ArmouredConstruction
In Flat 2C Type G, two EPR-insulated rope-lay tinned copper power conductors lie parallel on either side of the grounding conductor under a yarn-reinforced CPE jacket. In Round 3C/4C Type G, three or four insulated power cores are cabled with three or four symmetrical interstitial grounding conductors.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Power conductors | Flexible rope-lay stranded annealed tinned copper (2, 3 or 4 cores)ASTM B172 / ASTM B33 |
| 2 | Primary insulation | 90 °C heat-, moisture- and ozone-resistant EPR (ethylene-propylene rubber)ICEA S-75-381 Part 3 |
| 3 | Grounding conductor(s) | Flexible tinned copper ground between power cores (Flat 2C) or 3 / 4 interstitial grounds (Round 3C / 4C)ICEA S-75-381 Table 3-3 |
| 4 | Reinforcing fibre | Synthetic yarn reinforcement between inner and outer jacket layersTear & tensile reinforcement |
| 5 | Outer jacket | Extra-heavy-duty thermoset chlorinated polyethylene (CPE), black (CSP, PCP, NBR or PVC optional)ICEA S-75-381 Part 4 / MSHA |
8 AWG to 4/0 AWG — two parallel power cores (Black, White) with central grounding conductor
8 AWG to 500 kcmil — three power cores (Black, White, Red) with three symmetric interstitial grounds
8 AWG to 500 kcmil — four power cores (Black, White, Red, Orange) with four symmetric interstitial grounds
Technical data
Sizes
Flat 2C data per TEBAOFLEX datasheet (datasheet_2c13f6ff97.pdf); Round 3C and 4C data per ICEA S-75-381 / NEMA WC 58 Table 3-3.
| Configuration · size | Power strands | Ground conductor | Insulation in | Insulation mm | Height H mm | Width W mm | H × W in | Weight ≈ lb/kft | Mass ≈ kg/km | Ampacity A (40 °C) | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Type G Flat · 2 × 8 AWG + G | 133 (7×19) | 1 × 8 AWG | 0.060 | 1.5 | 13.0 | 21.3 | 0.51 × 0.84 | 340 | 505 | 72 | |
| Type G Flat · 2 × 6 AWG + G | 133 (7×19) | 1 × 8 AWG | 0.060 | 1.5 | 14.2 | 23.6 | 0.56 × 0.93 | 440 | 655 | 95 | |
| Type G Flat · 2 × 4 AWG + G | 259 (7×37) | 1 × 6 AWG | 0.060 | 1.5 | 15.5 | 26.7 | 0.61 × 1.05 | 580 | 863 | 127 | |
| Type G Flat · 2 × 2 AWG + G | 259 (7×37) | 1 × 5 AWG | 0.060 | 1.5 | 18.5 | 31.5 | 0.73 × 1.24 | 850 | 1,265 | 167 | |
| Type G Flat · 2 × 1 AWG + G | 259 (7×37) | 1 × 4 AWG | 0.080 | 2.0 | 20.6 | 35.6 | 0.81 × 1.40 | 1,070 | 1,592 | 191 | |
| Type G Flat · 2 × 1/0 AWG + G | 259 (7×37) | 1 × 3 AWG | 0.080 | 2.0 | 23.6 | 38.4 | 0.93 × 1.51 | 1,310 | 1,949 | 217 | |
| Type G Flat · 2 × 2/0 AWG + G | 329 (7×47) | 1 × 2 AWG | 0.080 | 2.0 | 25.1 | 41.4 | 0.99 × 1.63 | 1,600 | 2,381 | 250 | |
| Type G Flat · 2 × 4/0 AWG + G | 532 (19×28) | 1 × 1/0 AWG | 0.080 | 2.0 | 27.9 | 48.0 | 1.10 × 1.89 | 2,300 | 3,423 | 328 |
| Configuration · size | Phase strands | Grounds count × AWG | Insulation mils | Insulation mm | Nominal OD in | Nominal OD mm | Weight ≈ lb/kft | Mass ≈ kg/km | Ampacity A (40 °C) |
|---|---|---|---|---|---|---|---|---|---|
| Type G Round 3C · 2,000 V (3 Power + 3 Interstitial Grounds) | |||||||||
| Type G Round · 3 × 8 AWG | 133 | 3 × 10 AWG | 60 | 1.52 | 0.97 | 24.6 | 595 | 885 | 59 |
| Type G Round · 3 × 6 AWG | 259 | 3 × 10 AWG | 60 | 1.52 | 1.05 | 26.7 | 745 | 1,109 | 79 |
| Type G Round · 3 × 4 AWG | 259 | 3 × 10 AWG | 60 | 1.52 | 1.19 | 30.2 | 1,050 | 1,563 | 104 |
| Type G Round · 3 × 2 AWG | 259 | 3 × 9 AWG | 60 | 1.52 | 1.34 | 34.0 | 1,460 | 2,173 | 138 |
| Type G Round · 3 × 1 AWG | 259 | 3 × 8 AWG | 80 | 2.03 | 1.51 | 38.4 | 1,880 | 2,798 | 161 |
| Type G Round · 3 × 1/0 AWG | 266 | 3 × 7 AWG | 80 | 2.03 | 1.65 | 41.9 | 2,320 | 3,453 | 186 |
| Type G Round · 3 × 2/0 AWG | 323 | 3 × 6 AWG | 80 | 2.03 | 1.75 | 44.5 | 2,730 | 4,063 | 215 |
| Type G Round · 3 × 3/0 AWG | 418 | 3 × 5 AWG | 80 | 2.03 | 1.89 | 48.0 | 3,350 | 4,985 | 249 |
| Type G Round · 3 × 4/0 AWG | 532 | 3 × 4 AWG | 80 | 2.03 | 2.04 | 51.8 | 3,950 | 5,878 | 287 |
| Type G Round · 3 × 250 kcmil | 627 | 3 × 3 AWG | 95 | 2.41 | 2.39 | 60.7 | 4,960 | 7,381 | 320 |
| Type G Round · 3 × 350 kcmil | 888 | 3 × 2 AWG | 95 | 2.41 | 2.68 | 68.1 | 6,700 | 9,971 | 394 |
| Type G Round · 3 × 500 kcmil | 1,221 | 3 × 1/0 AWG | 95 | 2.41 | 3.03 | 77.0 | 8,850 | 13,170 | 487 |
| Type G Round 4C · 2,000 V (4 Power + 4 Interstitial Grounds) | |||||||||
| Type G Round · 4 × 8 AWG | 133 | 4 × 12 AWG | 60 | 1.52 | 1.05 | 26.7 | 720 | 1,071 | 54 |
| Type G Round · 4 × 6 AWG | 259 | 4 × 12 AWG | 60 | 1.52 | 1.15 | 29.2 | 920 | 1,369 | 72 |
| Type G Round · 4 × 4 AWG | 259 | 4 × 10 AWG | 60 | 1.52 | 1.29 | 32.8 | 1,290 | 1,920 | 93 |
| Type G Round · 4 × 2 AWG | 259 | 4 × 9 AWG | 60 | 1.52 | 1.46 | 37.1 | 1,820 | 2,708 | 122 |
| Type G Round · 4 × 1 AWG | 259 | 4 × 8 AWG | 80 | 2.03 | 1.69 | 42.9 | 2,360 | 3,512 | 143 |
| Type G Round · 4 × 1/0 AWG | 266 | 4 × 7 AWG | 80 | 2.03 | 1.84 | 46.7 | 2,900 | 4,316 | 165 |
| Type G Round · 4 × 2/0 AWG | 323 | 4 × 6 AWG | 80 | 2.03 | 1.98 | 50.3 | 3,480 | 5,179 | 192 |
| Type G Round · 4 × 3/0 AWG | 418 | 4 × 5 AWG | 80 | 2.03 | 2.13 | 54.1 | 4,150 | 6,176 | 221 |
| Type G Round · 4 × 4/0 AWG | 532 | 4 × 4 AWG | 80 | 2.03 | 2.31 | 58.7 | 4,950 | 7,366 | 255 |
| Type G Round · 4 × 250 kcmil | 627 | 4 × 3 AWG | 95 | 2.41 | 2.66 | 67.6 | 6,180 | 9,197 | 280 |
| Type G Round · 4 × 350 kcmil | 888 | 4 × 2 AWG | 95 | 2.41 | 2.98 | 75.7 | 8,300 | 12,352 | 335 |
| Type G Round · 4 × 500 kcmil | 1,221 | 4 × 1/0 AWG | 95 | 2.41 | 3.40 | 86.4 | 11,050 | 16,444 | 395 |
Reel check
A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| In-line high-voltage spark test | 100 % of insulated power conductors spark-tested prior to core lay-up | Every core |
| Conductor DC resistance & AC high-voltage proof test | Verified on all power and grounding conductors per ICEA S-75-381 | Every drum |
| Sample tests | ||
| Vertical flame chamber test | Self-extinguishing per MSHA 30 CFR Part 7 and CAN/CSA-C22.2 No. 96 | Production batch |
| Laser profile & jacket wall verification | Dual-axis verification of minor/major dimensions and minimum jacket thickness | Every drum |
Marking & supply
Sheath marking
Technical documents
FAQ
Not covered here? Send your drawing — an engineer replies within 2 business hours.
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