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Single-Cable Digital Motor Interface Servo Hybrid CableUL AWM Style 21223 / IEC 60204-1 · 600/1000 V · -40 °C to +80 °C industrial SERVO-DDI Coax

Single-Cable Digital Motor Interface (Power + Coaxial Data) Servo Hybrid Cable (SERVO-DDI Coax Hybrid) engineered to UL AWM Style 21223 / IEC 60204-1 for 600/1000 V service across -40 °C to +80 °C, featuring stranded bare & tinned copper conductor and matte

Approved
Low-EMC design
EMC screen
Oil-resistant
Order designation
SERVO-DDI Coax Hybrid 4G2.5
Outer Ø ≈
10.8 mm
Total weight ≈
186 kg/km
Min. bend R (fixed)
86 mm
Configuration
4 × 2.5 mm²
All sizes (12)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
600/1000 V
Per UL AWM Style 21223 / IEC 60204-1
Operating temp.
−40…+80 °C
Continuous thermal rating
Min. bend radius
7.5 × OD
Installed / fixed routing
Conductor
bare & tinned
High-conductivity bare & tinned
Outer layer
Matte PUR outer
Extruded Matte PUR outer sheath
Standard
UL AWM Style
UL AWM Style 21223 / IEC 60204-1

Typical values for this cable type, based on UL AWM Style 21223 / IEC 60204-1 — confirmed in the datasheet and quotation for your order.

Application fit

Is SERVO-DDI Coax Hybrid right for your machine?

Single-Cable Digital Motor Interface (Power + Coaxial Data) Servo Hybrid Cable (SERVO-DDI Coax Hybrid) engineered to UL AWM Style 21223 / IEC 60204-1 for 600/1000 V service across -40 °C to +80 °C, featuring stranded bare & tinned copper conductor and matte

Energy chain / drag chain

Suitable

Engineered and verified for chain service in accordance with UL AWM Style 21223 / IEC 60204-1.

VFD inverter to AC motor screened feeder

Suitable

Engineered and verified for vfd drive service in accordance with UL AWM Style 21223 / IEC 60204-1.

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per UL AWM Style 21223 / IEC 60204-1.

Switchgear & control cabinet wiring

Suitable

Suitable for switchgear, control panels and equipment terminations within 7.5 × OD bend radius.

Typical machinesIndustrial Automation CableAutomated Assembly & Packaging LinesCNC Machine Tools & RoboticsPLC/DCS Control & Marshalling CabinetsIndustrial Drives & Motor ManufacturingClosed-Loop Servo Drives & Linear Actuators

Construction

Layer by layer

Shown: SERVO-DDI Coax Hybrid (UL AWM Style 21223 / IEC 60204-1) with stranded bare & tinned copper conductor, pp core insulation and matte pur outer sheath (7-layer construction).

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Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Stranded bare & tinned copper conductorHigh-conductivity bare & tinned copper conductor per UL AWM Style 21223 / IEC 60204-1UL AWM Style 21223 / IEC 60204-1
2PP core insulationExtruded PP dielectric (individual core / group layer)UL AWM Style 21223 / IEC 60204-1
3Control pair tinned copper braidControl pair tinned copper braid high-coverage braided layer (individual core / group layer)UL AWM Style 21223 / IEC 60204-1
4Coax tinned copper braidCoax tinned copper braid high-coverage braided layer (individual core / group layer)UL AWM Style 21223 / IEC 60204-1
5Violet TPE coax sheathExtruded Violet TPE coax sheath protective layer (individual core / group layer)UL AWM Style 21223 / IEC 60204-1
6Overall tinned copper braidOverall tinned copper braid high-coverage braided layer (woven structure)UL AWM Style 21223 / IEC 60204-1
7Matte PUR outer sheathExtruded Matte PUR outer sheath protective layer (continuous layer)UL AWM Style 21223 / IEC 60204-1

SERVO-DDI Coax Hybrid — Standard Execution

Built to UL AWM Style 21223 / IEC 60204-1 with stranded bare & tinned copper conductor and matte pur outer

SERVO-DDI Coax Hybrid — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per UL AWM Style 21223 / IEC 60204-1

SERVO-DDI Coax Hybrid — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UL AWM Style 21223 / IEC 60204-1. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty
600/1000 V (UL AWM Style 21223 / IEC 60204-1)
Conductor construction
Stranded bare & tinned copper conductor — High-conductivity bare & tinned copper conductor per UL AWM Style 21223 / IEC 60204-1
Primary insulation / dielectric
PP core insulation — Extruded PP dielectric (individual core / group layer)

Thermal

Continuous operating temperature
−40…+80 °C per UL AWM Style 21223 / IEC 60204-1
Short-circuit / peak thermal limit
+160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature
−5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering
Matte PUR outer sheath — Extruded Matte PUR outer sheath protective layer (continuous layer)
Minimum bending radius
7.5 × OD (installed / static routing)
Layer count & geometry
7 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability
Engineered for industrial service in accordance with UL AWM Style 21223 / IEC 60204-1
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard
UL AWM Style 21223 / IEC 60204-1
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
SERVO-DDI Coax Hybrid
Customs tariff (HS)
8544.49 / 8544.60 / 7614.10

Sizes

12 standard SERVO-DDI Coax Hybrid cable sizes

Manufactured to UL AWM Style 21223 / IEC 60204-1 across standard single-core and multi-core cross-sections.

Dimensions, construction & weights
Order designationConfigurationOuter Ø ≈
mm
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
SERVO-DDI Coax Hybrid Standard Production Schedule (600/1000 V · −40…+80 °C)
SERVO-DDI Coax Hybrid 3G1.53 × 1.5 mm²8.410568
SERVO-DDI Coax Hybrid 4G1.54 × 1.5 mm²9.212874
SERVO-DDI Coax Hybrid 5G1.55 × 1.5 mm²10.115681
SERVO-DDI Coax Hybrid 3G2.53 × 2.5 mm²9.814878
SERVO-DDI Coax Hybrid 4G2.54 × 2.5 mm²10.818686
SERVO-DDI Coax Hybrid 5G2.55 × 2.5 mm²11.922895
SERVO-DDI Coax Hybrid 4G44 × 4.0 mm²12.6268101
SERVO-DDI Coax Hybrid 4G64 × 6.0 mm²14.2365114
SERVO-DDI Coax Hybrid 4G104 × 10 mm²17.5580140
SERVO-DDI Coax Hybrid 4G164 × 16 mm²20.4845163
SERVO-DDI Coax Hybrid 4G254 × 25 mm²24.81,290198
SERVO-DDI Coax Hybrid 4G354 × 35 mm²27.91,710223
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Single-core and multi-core sizes from 0.5 mm² up to 630 mm² (or AWG/kcmil) available per UL AWM Style 21223 / IEC 60204-1.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor DC resistance & dimensional verification (UL AWM Style 21223 / IEC 60204-1)DC resistance at 20 °C and geometry within UL AWM Style 21223 / IEC 60204-1 class limitsEvery manufactured drum / spool
Routine dielectric / spark / structural integrity test (UL AWM Style 21223 / IEC 60204-1)Zero breakdown or structural defect over full production lengthEvery manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (UL AWM Style 21223 / IEC 60204-1)Full compliance with UL AWM Style 21223 / IEC 60204-1 across −40…+80 °CType qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

UL AWM Style 21223 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX SERVO-DDI Coax Hybrid <size> UL AWM Style 21223 600/1000 V CE
Delivery form
Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths
500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ
500 m (stock sizes) · 1000 m (custom production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-21
Updated
2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define SERVO-DDI Coax Hybrid (Single-Cable Digital Motor Interface (Power + Coaxial Data) Servo Hybrid Cable)?
SERVO-DDI Coax Hybrid (Single-Cable Digital Motor Interface (Power + Coaxial Data) Servo Hybrid Cable) is manufactured in accordance with UL AWM Style 21223 / IEC 60204-1 for 600/1000 V service over -40 °C to +80 °C. Its 7-layer construction comprises stranded bare & tinned copper conductor, pp core insulation, control pair tinned copper braid, coax tinned copper braid, violet tpe coax sheath, overall tinned copper braid, matte pur outer sheath.
What is the minimum bending radius and installation temperature for SERVO-DDI Coax Hybrid?
The minimum installed bending radius for SERVO-DDI Coax Hybrid is 7.5 × OD across its continuous operating temperature range of -40 °C to +80 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.
How are the concentric layers of SERVO-DDI Coax Hybrid arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Stranded bare & tinned copper conductor (High-conductivity bare & tinned copper conductor per UL AWM Style 21223 / IEC 60204-1); (02) PP core insulation (Extruded PP dielectric (individual core / group layer)); (03) Control pair tinned copper braid (Control pair tinned copper braid high-coverage braided layer (individual core / group layer)); (04) Coax tinned copper braid (Coax tinned copper braid high-coverage braided layer (individual core / group layer)); (05) Violet TPE coax sheath (Extruded Violet TPE coax sheath protective layer (individual core / group layer)); (06) Overall tinned copper braid (Overall tinned copper braid high-coverage braided layer (woven structure)); (07) Matte PUR outer sheath (Extruded Matte PUR outer sheath protective layer (continuous layer)).
What factory test certificates are supplied with SERVO-DDI Coax Hybrid?
Every production drum or spool of SERVO-DDI Coax Hybrid undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per UL AWM Style 21223 / IEC 60204-1, and is delivered with an EN 10204 3.1 factory test certificate.

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SERVO-DDI Coax Hybrid Single-Cable Digital Motor Interface Servo Hybrid Cable

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