3D torsion robot Ethernet cablePROFINET Type R / Cat.6A100 Ω ± 15 Ω±180°/m + Drag-Chain

Robot Ethernet Cable±180°/m 3D torsion & drag-chain Cat.5e / Cat.6A / SPE robot Ethernet cable

100 Ω high-speed industrial Ethernet cable built with 19-wire concentric stranded copper (AWG 22/19 to AWG 26/19), cellular Foam-Skin PE insulation, PTFE slip wrap, S/FTP or SF/UTP screening and weld-spatter PUR jacket for ≥ 5M ±180°/m robot cycles.

Anti-torsion braid
Low-EMC design
EMC screen
Oil-resistant
Order designation
ROBOT-ETH 2×2×AWG22/19 Cat.5e
Outer Ø ≈
6.5 mm
Total copper
34 kg/km
Total weight ≈
58 kg/km
Min. bend R (moving)
49 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Data rate
100M–10 Gbps
Cat.5e Type R · Cat.6A · SPE
Impedance
100 Ω ± 15 Ω
1–100 MHz (Cat.5e) / 500 MHz
Torsion rating
±180°/m
≥ 5M cycles on 1 m robot loop
Bend radius
7.5 × OD
moving & 3D flex · 4 × OD fixed
Temperature
−40…+80 °C
moving · −50…+80 °C fixed
Outer sheath
PUR (RAL 6018)
PROFINET green or matte black

Typical values for this cable type, based on IEC 61156-6 / PROFINET Type R — confirmed in the datasheet and quotation for your order.

Application fit

Is Robot Ethernet Cable right for your machine?

Designed for real-time robot fieldbuses (PROFINET Type R, EtherCAT, EtherNet/IP) and wrist-mounted 3D GigE Vision cameras on 6-axis robots.

Energy chain / drag chain

Suitable

Certified for both ±180°/m 3D robot wrist torsion (5M cycles) and linear C-track drag chains (5M cycles).

Fixed installation

Suitable

UL AWM Style 21576 (80 °C 1000 V / 300 V) allows routing alongside power cables in control cabinets.

Self-supporting pendant & push-button drop

Suitable

AWG 26/19 sizes provide ultra-light flexibility for handheld robot teach pendants and vision grippers.

Motorised monospiral reel

Not suitable

Not reinforced for high-tension outdoor crane drums; use fibre-optic or reinforced reeling data cable.

Use Festoon PUR FO Cable
Typical machines3D Bin-Picking & GigE Vision CamerasPROFINET Type R Robot CellsEtherCAT & EtherNet/IP CobotsLaser Seam-Tracking Weld SensorsAutomated Optical Inspection (AOI)

Construction

Layer by layer

Shown: 4×2×AWG26/19 S/FTP Cat.6A GigE Vision robot Ethernet cable with 19-strand tinned copper conductors, individual pair foil screens (PiMF), PTFE wrap and tinned copper braid.

123456
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
119-wire concentric stranded conductorBare or tinned copper, 19-wire concentric stranding (AWG 22/19, AWG 24/19 or AWG 26/19)19-wire lay maintains uniform 100 Ω geometry under ±180°/m torsion better than 7-wire
2Foam-Skin PE dielectricCellular foamed polyethylene with smooth hard PE outer skinLow dielectric constant (εr ≈ 1.45) for 77 % velocity of propagation
3Pair foil screen (PiMF) or Star-Quad fillerAl-PET foil screen per pair on Cat.6A S/FTP; central star-quad spline on PROFINET 2×2×AWG22Maintains 100 Ω ± 15 Ω impedance and NEXT ≥ 65 dB during wrist rotation
4PTFE anti-friction sliding wrapLow-friction fluoropolymer tape over core/pair lay-upDecouples data pairs from outer braid during 3D torsion
5Torsion-optimised copper braidTinned copper wire braid (≥ 85 % optical coverage) with calibrated torsion pitch angleTransfer impedance ≤ 20 mΩ/m at 10 MHz (Grade B / Type R)
6Outer robot PUR jacketHalogen-free polyurethane (TMPU), PROFINET green RAL 6018 or matte black RAL 9005DIN EN 50363-10-2 · oil, coolant, weld-spatter & LABS-free

PROFINET Type R (1×4×AWG22/19)

Star-quad 100 Mbps industrial Ethernet (WH, YE, BU, OG) with SF/UTP double screen for ±180°/m robot axes

Cat.6A S/FTP GigE Vision (4×2×AWG26/19)

Four individually foil-screened pairs (PiMF) + overall braid for 1–10 Gbps robot wrist cameras & 3D scanners

PoE / Hybrid Robot Ethernet

Combines Cat.5e / Cat.6A Ethernet pairs with 2×1.0 mm² or 4×0.75 mm² 24 V DC power cores in one jacket

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on IEC 61156-6 / PROFINET Type R. Values for your order are confirmed in the datasheet and quotation.

Electrical

Characteristic impedance
100 Ω ± 15 Ω (1–100 MHz / 1–500 MHz)
Rated voltage U0/U
300 V (UL AWM 21576 up to 1000 V jacket)
AC test voltage
1500 V AC core/core and core/screen
Mutual capacitance
≈ 45–48 pF/m at 1 kHz (77 % NVP)
PoE / PoDL capability
IEEE 802.3af/at/bt (4PPoE up to 90 W)

Thermal

Temperature, flexing
−40 °C to +80 °C
Temperature, fixed installation
−50 °C to +80 °C
Max. conductor temperature
+80 °C

Mechanical

Torsional stress
±180°/m over 1 m vertical robot loop
Endurance cycles
≥ 5M torsion cycles + ≥ 5M drag-chain cycles
Min. bending radius, moving
7.5 × OD (3D robot & drag chain)
Min. bending radius, fixed
4 × OD
Max. acceleration
Up to 20 m/s² (3D wrist) · 30 m/s² (chain)

Resistance

Oil resistance
DIN EN 50363-10-2 · UL Oil Res I & II
Flame retardance
IEC 60332-1-2 · UL 1581 FT1 / VW-1
Halogen-free / Smoke density
IEC 60754-1/2 halogen-free PUR
Silicone & LABS
LABS-free per VW PV 3.10.7 (paint-shop safe)

Reference standards

Cable type (construction standard)
IEC 61156-6 · ISO/IEC 11801 · PROFINET Type R
Conductor
19-wire concentric stranded Cu (AWG 22/19–26/19)
Product approvals
UL AWM Style 21576 / CMX · CSA FT1
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Green (RAL 6018 PROFINET) or Matte Black (RAL 9005)
Core identification
Star-Quad: WH/YE/BU/OG · 4-Pair: TIA/EIA-568B
Marking
TEBAOFLEX ROBOT-ETH <size> PROFINET TYPE R ±180°/m CE
Customs tariff (HS)
8544.49

Sizes

12 standard 3D torsion robot Ethernet configurations

19-wire stranded copper constructions for PROFINET Type R (Cat.5e), GigE Vision (Cat.6A/Cat.7), and Single Pair Ethernet (SPE).

Dimensions & weights
Order designationConfigurationProtocol & bandwidthOuter Ø ≈
mm
Total Cu
kg/km
Weight ≈
kg/km
Min. bend R
moving mm
Enquiry
Cat.5e PROFINET Type R & EtherCAT Robot Cables (100 Mbps – 1 Gbps)
ROBOT-ETH 2×2×AWG22/19 Cat.5e1×4×AWG22/19 (Star-Quad)PROFINET Type R · 100 Mbps6.5345849
ROBOT-ETH 2×2×AWG24/19 Cat.5e2×2×AWG24/19 SF/UTPEtherCAT / Profinet Patch · 100 Mbps5.8264644
ROBOT-ETH 2×2×AWG26/19 Cat.5e2×2×AWG26/19 SF/UTPUltra-Flex Cobot Wrist · 100 Mbps5.2213839
ROBOT-ETH 4×2×AWG26/19 Cat.5e4×2×AWG26/19 SF/UTP4-Pair Gigabit Robot Bus · 1 Gbps6.4335648
ROBOT-ETH 4×2×AWG24/19 Cat.5e4×2×AWG24/19 SF/UTPLong-Run Gigabit Robot Bus · 1 Gbps7.1426853
Cat.6A / Cat.7 S/FTP GigE Vision & 3D Camera Robot Cables (10 Gbps)
ROBOT-ETH 4×2×AWG26/19 Cat.6A4×2×AWG26/19 S/FTPGigE Vision Camera · 10 Gbps (500 MHz)6.8386251
ROBOT-ETH 4×2×AWG24/19 Cat.6A4×2×AWG24/19 S/FTPLong-Run GigE Vision · 10 Gbps (500 MHz)7.6487857
ROBOT-ETH 4×2×AWG23/19 Cat.74×2×AWG23/19 S/FTPHigh-Bandwidth 3D Scanner · 10 Gbps (600 MHz)8.2569261
Single Pair Ethernet (SPE) & Hybrid Ethernet + 24 V Power Robot Cables
ROBOT-ETH 1×2×AWG22/19 SPE1×2×AWG22/19 S/FTPSingle Pair Ethernet 1000BASE-T14.6183234
ROBOT-ETH 1×2×AWG26/19 SPE1×2×AWG26/19 S/FTPMiniature Gripper SPE + PoDL3.9132429
ROBOT-ETH 2×2×AWG22+4×0.751×4×AWG22/19 + 4×0.75PROFINET Type R + 24 V Power Hybrid8.86210866
ROBOT-ETH 4×2×AWG26+2×1.04×2×AWG26/19 + 2×1.0GigE Vision Camera + 24 V Trigger/Light8.5589864
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • All configurations use 19-wire concentric stranded conductors (/19) rather than 7-wire (/7) to survive ≥ 5 million ±180°/m torsion cycles.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 80 mm is below 98 mmUse a larger drum core or a smaller cable size
180 m/min ≤ 240 m/minWithin the rated travel speed
Minimum bending radius
49 mm
Min. drum core diameter
≈ 98 mm
Cable weight on drum
0.7 kg
Copper content
0.4 kg
Indicative only: based on the datasheet outer diameter and 7.5 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
100 % VNA RF sweep (Return Loss, Insertion Loss, NEXT, Z0)100 Ω ± 15 Ω and ISO/IEC 11801 Class D / Class EA pass up to 100/500 MHzEvery manufactured drum length
1500 V AC dielectric & spark test1.5 kV AC core/core and core/screen without breakdownEvery drum length
Sample tests
PROFINET Type R 3D torsion + drag-chain test≥ 5M cycles at ±180°/m + ≥ 5M linear chain cycles with < 3 dB return-loss driftQualification & periodic audit
LABS-free & oil/flame resistancePass VW PV 3.10.7, DIN EN 50363-10-2 TMPU and UL VW-1 / IEC 60332-1-2Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PROFINET Type R (Robot) CompliantUL AWM Style 21576 (80 °C 1000 V) & CMXCE, RoHS 2 (2011/65/EU) & LABS-Free

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX ROBOT-ETH <size> PROFINET TYPE R ±180°/m UL 21576 CE
Delivery form
Non-returnable fumigated wooden drums or coils
Standard lengths
100 m · 500 m · 1000 m (cut lengths on request)
MOQ
100 m (stock sizes) · 300 m (custom)
Lead time
2–3 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What is the difference between PROFINET Type C (drag-chain) and PROFINET Type R (Robot Ethernet Cable)?
PROFINET Type C cables use 7-wire stranded conductors (AWG 22/7) designed strictly for 2D planar bending in linear energy chains. When twisted ±180°/m on a 6-axis robot arm, 7-wire conductors untwist, altering pair spacing and causing 100 Ω impedance spikes and packet loss. PROFINET Type R Robot Ethernet Cable uses 19-wire concentric stranded conductors (AWG 22/19), PTFE slip layers, and a torsion-compensated braid to pass both 5M torsion cycles (±180°/m) and 5M drag-chain cycles.
Which configuration should I choose for wrist-mounted 3D GigE Vision and machine-vision cameras?
Select the 4×2×AWG26/19 S/FTP Cat.6A (6.8 mm OD) or 4×2×AWG24/19 S/FTP Cat.6A (7.6 mm OD) configuration. Unlike 2-pair Star-Quad cables limited to 100 Mbps, 4-pair Cat.6A S/FTP supports 1000BASE-T (1 Gbps), 2.5GBASE-T, 5GBASE-T, and 10GBASE-T up to 500 MHz along with IEEE 802.3at/bt Power over Ethernet (PoE+) to power the camera and ring light over a single cable.
Why does Robot Ethernet Cable carry UL AWM Style 21576 (1000 V jacket rating)?
Inside a robot dress pack or control cabinet, the Ethernet cable runs directly alongside 400 V / 600 V servo motor power cables. UL AWM Style 21576 rates the outer PUR jacket for 1000 V insulation integrity, allowing the Ethernet cable to share the same dress-pack conduit with servo power cables under NFPA 79 and UL 508A without a physical barrier.
Can TEBAOFLEX supply Robot Ethernet Cable pre-assembled with M12 D-coded, M12 X-coded, or RJ45 connectors?
Yes. We supply 100 % Fluke DSX-8000 channel-tested robot patch cords terminated with overmoulded 360°-shielded M12 D-coded (4-pin Cat.5e), M12 X-coded (8-pin Cat.6A 10 Gbps), IX Industrial, or heavy-duty RJ45 plugs.

Request a quote

Get an engineering quote for Robot Ethernet Cable

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

03Message for our engineers

Robot Ethernet Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions: 
Send via WhatsApp

DatasheetRequest a quote