Immersion & wet locations
Longitudinal water-blocking fillers and swellable tapes pass MIL-DTL-24643 hydrostatic compartment flood-containment tests.
Product
US Navy watertight shipboard Category 5e SF/UTP LAN cable (LSC5OSW-4) per MIL-DTL-24643/61 with four 100 Ω 24 AWG pairs, longitudinal water-blocking compounds tested to 35 psi (2.4 bar), overall Al/PET tape plus ≥ 85 % tinned copper braid, and LSZH sheath.
Typical values for this cable type, based on MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN) — confirmed in the datasheet and quotation for your order.
Application fit
Specify LSC5OSW-4 and LSC5OSWA-4 for shipboard LAN trunks that penetrate watertight decks and bulkheads, ensuring compartment flood containment alongside 1000BASE-T Gigabit data integrity.
Longitudinal water-blocking fillers and swellable tapes pass MIL-DTL-24643 hydrostatic compartment flood-containment tests.
Round, firm cross-linked polyolefin outer sheath seals reliably inside naval multi-cable transit (MCT) frames and stuffing tubes.
Overall 100 % aluminum/PET foil plus ≥ 85 % tinned copper braid shields 100 MHz Ethernet signals from shipboard radar and machinery EMI.
Water-blocked shipboard trunk cable is designed for fixed bulkhead and tray installation, not continuous drag chains.
Use ETHERLINE ROBUST FRConstruction
MIL-DTL-24643/61 watertight Cat.5e build: 4×2×24 AWG pairs, dry water-blocking fillers/tapes in core and braid interstices, overall Al/PET foil + Sn-Cu braid, and LSZH XLPO jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | 24 AWG solid or water-blocked 7-strand copper | 4 twisted pairs of 24 AWG annealed bare or tinned copper with water-blocked intersticesPrevents water wicking along conductor strands under hydrostatic head |
| 2 | Low-permittivity polyolefin / fluoropolymer insulation | Colour-coded low-loss insulation tuned to compensate for water-blocking tapes (100 Ω ± 15 Ω)Meets full Cat.5e insertion loss (≤ 22 dB/100m @ 100 MHz) despite water-blocking media |
| 3 | Water-swellable tape + 100 % Al/PET foil screen | Non-conductive dry water-swellable tape + 100 % coverage aluminum/polyester tapeInstantly gels upon seawater contact to block axial flood propagation |
| 4 | Water-blocked tinned copper wire braid screen | ASTM B33 tinned copper wire braid (≥ 85 % coverage) + drain wire + swellable yarnsMaintains shield continuity and blocks water flow inside the braid annulus |
| 5 | Cross-linked low-smoke zero-halogen (LSZH XLPO) sheath | Heavy-duty thermoset cross-linked polyolefin jacket (Ø 8.89 mm; armored Ø 10.54 mm on OSWA)Seals tightly in naval stuffing tubes and passes IEEE 1202 vertical flame testing |
Unarmored watertight 4-pair 24 AWG Cat.5e shipboard LAN cable (Ø 8.89 mm)
Braided aluminum wire armored watertight 4-pair 24 AWG Cat.5e LAN cable (Ø 10.54 mm)
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for LSC5OSW-4 per MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard LSC5OSW-4 configurations | ||||||||
| M24643/61-01UO (LSC5OSW-4) | 4×2×24 AWG · Watertight | Solid 24 AWG + Dry Block + OS | 1.15 | 8.89 | 36.0 | 96.0 | 71 | |
| M24643/61-01AU (LSC5OSWA-4) | 4×2×24 AWG · WT Armored | Solid 24 AWG + WT + Al Braid | 1.15 | 10.54 | 56.0 | 138.0 | 105 | |
| M24643/61-02UO (LSC5POSW-4) | 4×2×24 AWG · WT S/FTP | Pair Foil + Overall Braid WT | 1.20 | 9.40 | 41.0 | 108.0 | 75 | |
| M24643/61-02AU (LSC5POSWA-4) | 4×2×24 AWG · WT S/FTP Arm. | Pair Foil + Overall + Al Braid | 1.20 | 11.05 | 62.0 | 152.0 | 111 | |
| M24643/61-03UO (Flex WT) | 4×2×24/7 AWG · Watertight | Stranded 24/7 Blocked + OS | 1.15 | 9.14 | 37.0 | 101.0 | 73 | |
| M24643/61-03AU (Flex WT Arm) | 4×2×24/7 AWG · WT Armored | Stranded 24/7 WT + Al Braid | 1.15 | 10.80 | 58.0 | 144.0 | 108 | |
| LSC5OSW-2 (2-Pair WT) | 2×2×24 AWG · Watertight | 2-Pair Watertight Cat.5e | 1.05 | 7.40 | 24.0 | 68.0 | 59 | |
| LSC5OSW-4-22 (22 AWG WT) | 4×2×22 AWG · Long-Run WT | 22 AWG Extended Reach WT | 1.20 | 9.80 | 48.0 | 118.0 | 78 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| M24643/61-01UO (LSC5OSW-4) (4×2×24 AWG · Watertight) | 93.80 | 100.0 | 69.0 | 1,500 |
| M24643/61-01AU (LSC5OSWA-4) (4×2×24 AWG · WT Armored) | 93.80 | 100.0 | 69.0 | 1,500 |
| M24643/61-02UO (LSC5POSW-4) (4×2×24 AWG · WT S/FTP) | 93.80 | 100.0 | 70.0 | 1,500 |
| M24643/61-02AU (LSC5POSWA-4) (4×2×24 AWG · WT S/FTP Arm.) | 93.80 | 100.0 | 70.0 | 1,500 |
| M24643/61-03UO (Flex WT) (4×2×24/7 AWG · Watertight) | 105.00 | 100.0 | 68.0 | 1,500 |
| M24643/61-03AU (Flex WT Arm) (4×2×24/7 AWG · WT Armored) | 105.00 | 100.0 | 68.0 | 1,500 |
| LSC5OSW-2 (2-Pair WT) (2×2×24 AWG · Watertight) | 93.80 | 100.0 | 69.0 | 1,500 |
| LSC5OSW-4-22 (22 AWG WT) (4×2×22 AWG · Long-Run WT) | 59.00 | 100.0 | 70.0 | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to MIL-DTL-24643/61 & ANSI/TIA-568 Cat.5e (Watertight Shipboard LAN) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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