Switchgear & control cabinet wiring
Compact 4-pair build (Ø 7.6–8.4 mm) routes easily into high-density naval RJ45 panels and MIL-DTL-38999 RJFTV connectors.
Product
US Navy shipboard Category 5e SF/UTP LAN cable (LSC5OS-4 solid 24 AWG; LSC5POS-4 stranded patch 24/7 AWG) per MIL-DTL-24643/59 with four 100 Ω twisted pairs, overall aluminum/polyester tape plus ≥ 85 % tinned copper braid, and cross-linked naval LSZH jacket.
Typical values for this cable type, based on MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN) — confirmed in the datasheet and quotation for your order.
Application fit
Specify LSC5OS-4 and LSC5POS-4 for dry interior shipboard local area networks (CANES / ADNS), machinery control rooms, bridge consoles, and combat system racks.
Compact 4-pair build (Ø 7.6–8.4 mm) routes easily into high-density naval RJ45 panels and MIL-DTL-38999 RJFTV connectors.
LSC5POS-4 adds individual Al/PET foil screens on each pair plus an overall ≥ 85 % tinned braid for maximum radar EMI immunity.
Cross-linked low-smoke zero-halogen XLPO jacket passes IEEE 1202 flame testing and resists marine oil, fuel, and vibration.
LSC5OS-4 / LSC5POS-4 is non-watertight for interior compartments; for watertight bulkhead transits, specify LSC5OSW-4 (MIL-DTL-24643/61).
Use LSC5OSW-4 WatertightConstruction
MIL-DTL-24643/59 Cat.5e LAN build: 4 twisted pairs of 24 AWG copper with polyolefin/fluoropolymer insulation, optional pair foils (POS), overall Al/PET tape + tinned Cu braid, and LSZH XLPO jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | 24 AWG solid or 7-strand copper conductors | 4 twisted pairs (8 conductors) of 24 AWG annealed bare or tinned copperMeets TIA-568.2-D 100 m horizontal channel and PoE+ current ratings |
| 2 | Low-loss polyolefin / fluoropolymer core insulation | TIA-568 colour-coded blue/white, orange/white, green/white, brown/white insulation (70 % VoP)Maintains 100 Ω ± 15 Ω impedance from 1 to 100 MHz |
| 3 | Overall Al/PET tape (plus individual pair foils on POS) | 100 % aluminum/polyester overall tape (LSC5OS-4) or 4 individual pair foils + overall tape (LSC5POS-4)Suppresses alien crosstalk and high-frequency radar ingress |
| 4 | Overall tinned copper wire braid screen | ASTM B33 tinned copper wire braid (≥ 85 % coverage) + drain wireLow transfer impedance and 360° backshell grounding |
| 5 | Cross-linked low-smoke zero-halogen (LSZH XLPO) jacket | Thermoset cross-linked polyolefin compound (black, optional Al braid armor on -A variants)Zero-halogen shipboard fire safety rated -30 °C to +105 °C |
4-pair 24 AWG with overall foil + tinned copper braid screen (Ø 7.62 mm)
4-pair 24 AWG with individual foil-shielded pairs + overall tinned copper braid (Ø 8.38 mm)
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for LSC5OS-4 / LSC5POS-4 per MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard LSC5OS-4 / LSC5POS-4 configurations | ||||||||
| M24643/59-01UO (LSC5OS-4) | 4×2×24 AWG · SF/UTP | Solid 24 AWG + Overall Shield | 0.95 | 7.62 | 34.0 | 72.0 | 61 | |
| M24643/59-01AU (LSC5OSA-4) | 4×2×24 AWG · Armored | Solid 24 AWG + SF/UTP + Al | 0.95 | 9.27 | 52.0 | 108.0 | 93 | |
| M24643/59-02UO (LSC5POS-4) | 4×2×24 AWG · S/FTP | Solid 24 AWG + Pair & Overall | 1.00 | 8.38 | 39.0 | 86.0 | 67 | |
| M24643/59-02AU (LSC5POSA-4) | 4×2×24 AWG · S/FTP Arm. | Solid 24 AWG + S/FTP + Al | 1.00 | 10.03 | 58.0 | 125.0 | 100 | |
| M24643/59-03UO (Flex OS) | 4×2×24/7 AWG · SF/UTP | Stranded 24/7 + Overall Shield | 0.95 | 7.87 | 35.0 | 76.0 | 63 | |
| M24643/59-04UO (Flex POS) | 4×2×24/7 AWG · S/FTP | Stranded 24/7 + Pair & Overall | 1.00 | 8.64 | 40.0 | 90.0 | 69 | |
| LSC5OS-2 (2-Pair Cat.5e) | 2×2×24 AWG · SF/UTP | 2-Pair Fast Ethernet LSZH | 0.85 | 6.35 | 22.0 | 52.0 | 51 | |
| LSC5POS-4-SHF1 | 4×2×24 AWG · IEC SHF1 | DNV / ABS Naval Cat.5e S/FTP | 0.95 | 8.20 | 38.0 | 82.0 | 66 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| M24643/59-01UO (LSC5OS-4) (4×2×24 AWG · SF/UTP) | 93.80 | 100.0 | 70.0 | 1,500 |
| M24643/59-01AU (LSC5OSA-4) (4×2×24 AWG · Armored) | 93.80 | 100.0 | 70.0 | 1,500 |
| M24643/59-02UO (LSC5POS-4) (4×2×24 AWG · S/FTP) | 93.80 | 100.0 | 72.0 | 1,500 |
| M24643/59-02AU (LSC5POSA-4) (4×2×24 AWG · S/FTP Arm.) | 93.80 | 100.0 | 72.0 | 1,500 |
| M24643/59-03UO (Flex OS) (4×2×24/7 AWG · SF/UTP) | 105.00 | 100.0 | 68.0 | 1,500 |
| M24643/59-04UO (Flex POS) (4×2×24/7 AWG · S/FTP) | 105.00 | 100.0 | 70.0 | 1,500 |
| LSC5OS-2 (2-Pair Cat.5e) (2×2×24 AWG · SF/UTP) | 93.80 | 100.0 | 70.0 | 1,500 |
| LSC5POS-4-SHF1 (4×2×24 AWG · IEC SHF1) | 93.80 | 100.0 | 72.0 | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to MIL-DTL-24643/59 & ANSI/TIA-568 Cat.5e (Shipboard LSZH Screened LAN) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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