High-temperature wireEN 50525-2-42450/750 VClass 5 Flexible EVA

H07G-K Flexible EVA Heat-Resistant Wire450/750 V Class 5 fine-stranded tinned copper wire with +110 °C EVA EI3 insulation

Harmonised H07G-K flexible heat-resistant single-core wire to EN 50525-2-42, pairing an IEC 60228 Class 5 fine-stranded tinned copper conductor with cross-linked EVA (EI3) insulation for switchgear, motor leads, and heating equipment up to +110 °C.

Flame-retardant
Ozone, UV & moisture
Approved
Order designation
H07G-K 1×4
Outer Ø ≈
4.70 mm
Wall thickness
1.00 mm
Total weight ≈
55.5 kg/km
Min. bend R (fixed)
19 mm
All sizes (15)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
450/750 V
U0/U · up to 0.6/1 kV protected
Max temperature
+110 °C
Continuous · +120 °C short-term
Conductor
Sn-Cu Class 5
Fine-stranded tinned copper
Insulation
EVA Type EI3
Cross-linked halogen-free rubber
Min bend radius
4–6 × OD fixed
4 × OD ≤ 8 mm; 6 × OD > 12 mm
Size range
0.5 to 120 mm²
Control hook-up to power leads

Typical values for this cable type, based on EN 50525-2-42 / DIN VDE 0285-525-2-42 — confirmed in the datasheet and quotation for your order.

Application fit

Is H07G-K right for your machine?

Choose H07G-K for tight cabinet bending, Class B/F motor terminal leads, transformer connections, and industrial heating equipment where +70 °C H07V-K PVC wire suffers thermal embrittlement.

Motor stator, traction & converter leads

Suitable

Widely used for Class B/F electric motor stator leads, transformer coils, and generator terminal boxes up to +110 °C.

Switchgear & control cabinet wiring

Suitable

Class 5 fine stranding routes effortlessly through high-density drive cabinets, resistor banks, and harmonic filters.

Furnace, kiln & high-temp zone

Suitable

Reliable internal wiring for baking ovens, plastic extruders, night-storage heaters, and floodlights.

Motorised monospiral reel

Not suitable

Single-core un-sheathed wire is designed for protected fixed routing; use a multi-core sheathed cable for dynamic reeling.

Use SiHFC or NSHTÖU
Typical machinesElectric Motors & TransformersSwitchgear & Drive CabinetsPlastic Extruders & MouldingIndustrial Ovens & FloodlightsHVAC & Thermal Appliances

Construction

Layer by layer

Single-core flexible Class 5 construction per EN 50525-2-42: fine-stranded tinned copper conductor with cross-linked halogen-free EVA (EI3) insulation.

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Fine-stranded tinned copperElectrolytic tinned copper wire, fine-stranded (IEC 60228 Class 5)High flexibility for compact cabinet wiring and vibration-prone motor terminals
2Separator tape (≥ 25 mm²)Thin heat-resistant polyester foil wrapEnsures clean insulation stripping for crimp lugs and ferrules
3Cross-linked EVA EI3 dielectricEthylene-vinyl acetate elastomer compound Type EI3 (EN 50363-1)Withstands +110 °C continuous service and motor varnish impregnation baking
4Halogen-free outer skinSmooth colour-coded EI3 EVA outer surfaceFlame-retardant per IEC 60332-1-2 and halogen-free per IEC 60754-1/2

H07G-K (1.5–120 mm²)

Harmonised 450/750 V Class 5 flexible EVA single-core wire per EN 50525-2-42

05G-K (0.5–1.0 mm²)

300/500 V fine-stranded EVA control wire for compact electronic sub-racks and luminaires

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on EN 50525-2-42 / DIN VDE 0285-525-2-42. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
450/750 V AC
Protected cabinet voltage
600/1000 V AC in protected switchgear
AC test voltage
2500 V AC (50 Hz, 5 min)
Insulation resistance
≥ 200 MΩ·km at +20 °C
Current rating basis
DIN VDE 0298-4 (+110 °C single-core in air)

Thermal

Continuous conductor temp.
-40 °C to +110 °C
Short-term peak temperature
+120 °C (up to 1000 h)
Short-circuit temperature
+250 °C (max. 5 s)
Min. installation temp.
-25 °C

Mechanical

Conductor stranding
IEC 60228 Class 5 fine-stranded tinned Cu
Min. bending radius (≤ 8 mm OD)
4 × overall diameter (fixed)
Min. bending radius (> 8 mm OD)
5 × OD (8–12 mm) · 6 × OD (> 12 mm)
Tensile load limit
15 N/mm² during installation routing

Resistance

Flame retardance
IEC 60332-1-2 vertical single-wire test
Halogen-free verification
IEC 60754-1 & IEC 60754-2
Ozone & varnish resistance
EN 60811-403 ozone & impregnating resins

Reference standards

Construction standard
EN 50525-2-42 / DIN VDE 0285-525-2-42
Conductor standard
IEC 60228 Class 5 tinned copper
RoHS & REACH
RoHS 3 & REACH compliant

Identification

Standard colours
Black, blue, brown, red, white, grey, GNYE
Surface marking
TEBAOFLEX H07G-K <HAR> [mm²] EN 50525-2-42
Customs tariff (HS)
8544.49

Sizes

15 standard configurations (H07G-K)

Engineering dimensions, conductor stranding, mass and electrical ratings for H07G-K per EN 50525-2-42 / DIN VDE 0285-525-2-42.

Dimensions & weights
Order designationCross-section / sizeConductor buildWall ≈
mm
Outer Ø ≈
mm
Metal
kg/km
Weight ≈
kg/km
Min. bend R
fixed mm
Enquiry
Standard H07G-K configurations
H07G-K 1×0.50.516×0.25 mm Cl.50.602.104.88.88
H07G-K 1×0.750.7516×0.25 mm Cl.50.602.407.212.210
H07G-K 1×1120×0.25 mm Cl.50.602.509.614.710
H07G-K 1×1.51.531×0.25 mm Cl.50.803.2014.423.013
H07G-K 1×2.52.551×0.25 mm Cl.50.903.9024.036.316
H07G-K 1×4482×0.25 mm Cl.51.004.7038.455.519
H07G-K 1×66122×0.25 mm Cl.51.005.3057.677.521
H07G-K 1×1010141×0.30 mm Cl.51.206.6096.0125.426
H07G-K 1×1616225×0.30 mm Cl.51.207.70153.6188.831
H07G-K 1×2525352×0.30 mm Cl.51.409.50240.0292.348
H07G-K 1×3535493×0.30 mm Cl.51.4010.70336.0395.754
H07G-K 1×5050704×0.30 mm Cl.51.6012.60480.0559.963
H07G-K 1×7070986×0.30 mm Cl.51.6014.30672.0763.672
H07G-K 1×95951338×0.30 mm Cl.51.8016.60912.01,034.083
H07G-K 1×1201201690×0.30 mm Cl.51.8018.201,152.01,286.991
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal engineering values for H07G-K subject to standard manufacturing tolerances per EN 50525-2-42 / DIN VDE 0285-525-2-42.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Dielectric spark / high-voltage withstand test100 % in-line spark and AC/DC dielectric withstand per EN 50525-2-42 / DIN VDE 0285-525-2-42Every manufactured length
Conductor DC resistance & continuity checkWithin maximum 20 °C resistance limit specified for H07G-KEvery spool or drum length
Sample tests
Thermal ageing & dimensional verificationWall thickness, concentricity and post-ageing elongation per EN 50525-2-42 / DIN VDE 0285-525-2-42Per production batch
Flame, outgassing or high-temperature enduranceQualified to EN 50525-2-42 / DIN VDE 0285-525-2-42 thermal and environmental performance criteriaType qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

EN 50525-2-42 / DIN VDE 0285-525-2-42CE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC & Halogen/Asbestos Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX H07G-K 450/750 V 1×4.0 EN 50525-2-42 CE
Delivery form
Precision spools, coils or export wooden drums
Standard lengths
50 m · 100 m · 500 m · 1000 m (or cut harnesses)
MOQ
100 m (stock sizes) · 300–500 m (custom build)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

How does H07G-K compare with silicone single-core wire (SiF) for panel and motor wiring?
H07G-K cross-linked EVA (EI3) operates up to +110 °C (+120 °C peak) and offers substantially higher mechanical cut-through, notch, and abrasion toughness than soft silicone rubber, making H07G-K the preferred choice for switchgear cabinets and motor leads where temperatures stay below +110 °C.
Can H07G-K withstand coil baking and varnish impregnation in electric motors?
Yes. Because the EI3 ethylene-vinyl acetate insulation is thermoset cross-linked, it resists short-term baking temperatures up to +150 °C and standard trickling or dip-impregnation resins used on Class B and Class F motor windings.
Why is H07G-K chosen over standard H07V-K PVC hook-up wire in power panels?
Standard H07V-K PVC is limited to +70 °C conductor temperature and releases corrosive hydrochloric acid gas in a fire. H07G-K is halogen-free (IEC 60754-1/2) and allows +110 °C conductor operation, providing higher current-carrying capacity per mm² in warm enclosures.
What terminations are recommended for H07G-K Class 5 conductors?
Fit tin-plated copper bootlace ferrules (DIN 46228) for screw or spring-cage terminals up to 35 mm², and use hexagonal-crimp tubular cable lugs (DIN 46235) for power cross-sections from 16 mm² to 120 mm².

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H07G-K Flexible EVA Heat-Resistant Wire

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