Festoon & line chain
Primary duty: crane trolley festoon systems and cable tenders up to 240 m/min (min. bend radius 125 mm).
Product
Torsion-resistant (±50 °/m) all-dielectric optical cable in G62.5/125, G50/125 multimode and E9/125 single-mode (6–24 fibres) with GFK central rod, ETFE 7YI1 gel-filled tubes, polyester braid and 5GM3 PCP rubber sheath.
Typical values for this cable type, based on DIN VDE 0888 / ISO/IEC 9314-3 — confirmed in the datasheet and quotation for your order.
Application fit
G62.5 / G50 / E9/125 FO is an all-dielectric, EMI-immune rubber fiber-optic cable engineered for dynamic crane and material-handling data links on trolley festoon systems and cable tenders (up to 240 m/min, 125 mm bend radius) and cylindrical gantry reels (up to 120 m/min, 250 mm bend radius).
Primary duty: crane trolley festoon systems and cable tenders up to 240 m/min (min. bend radius 125 mm).
Rated for cylindrical gantry crane reeling up to 120 m/min (min. bend radius 250 mm, max. 500 N pull; no random-wound reels).
Suitable for indoor and outdoor fixed crane runs (−40 to +80 °C, 125 mm bend radius) with full EMI immunity.
500 N tensile rating is not for vertical hoist reels or gravity baskets; use RXX-D (4,000 N) or BSKT XPRT SYSLTOE FO.
Use RXX-D (vertical reel) or BSKT XPRT SYSLTOE FO (collector basket)Construction
Shown: G62.5 / G50 / E9/125 all-dielectric optical construction — central GFK glass-fibre-reinforced plastic rod, 6 natural-colour ETFE (compound 7YI1) gel-filled hollow buffer tubes housing 6, 12, 18 or 24 colour-coded 250 µm optical fibres in a single layer, special inner sheath, ~80% coverage polyester reinforcement braid and black 5GM3 PCP rubber outer sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Optical fibres & central GFK support rod | 6, 12, 18 or 24 colour-coded optical fibres (62.5/125 µm MM, 50/125 µm MM or 9/125 µm SM; 250 µm primary coating) stranded in one layer around a central GFK (glass-fibre-reinforced plastic) dielectric support element100% metal-free dielectric core · immune to electromagnetic interference and ground loops |
| 2 | Gel-filled ETFE hollow-core buffer tubes | 6 hollow-core loose buffer tubes made of natural-colour ETFE fluoropolymer (compound 7YI1) with thixotropic filling compound (1, 2, 3 or 4 fibres per tube for 6, 12, 18 or 24 FO)Decouples the 250 µm coated glass fibres from bending and ±50 °/m torsional strain while keeping OD constant at 14.9–17.0 mm |
| 3 | Inner sheath | Special elastomeric inner sheath compound extruded over the 6-element optical coreCushions the ETFE buffer tubes against radial contact pressure on reels and festoon saddles |
| 4 | Polyester anti-torsion reinforcement braid | High-tenacity polyester thread braid with approx. 80% optical surface coverageShares the 500 N tensile load with the GFK rod and stabilizes the jacket under ±50 °/m twist |
| 5 | Outer sheath | Heavy-duty polychloroprene (PCP) rubber compound 5GM3 per DIN VDE 0207, blackOil-resistant per DIN EN 60811-404 · UV, ozone, weather and moisture resistant |
62.5/125 µm graded-index multimode fibres · ≤ 3.3 / 0.9 dB/km · ≥ 400 / 600 MHz·km (850 / 1300 nm) · NA 0.275
50/125 µm graded-index multimode fibres · ≤ 2.8 / 0.8 dB/km · ≥ 400 / 1200 MHz·km (850 / 1300 nm) · NA 0.20
9/125 µm single-mode fibres · ≤ 0.4 / 0.3 dB/km (1300 / 1550 nm) · dispersion ≤ 3.5 ps/(nm·km) · NA 0.14
62.5/125 µm graded-index multimode optical cable (≤ 3.3 / 0.9 dB/km, ≥ 400 / 600 MHz·km, NA 0.275 ± 0.02)
FDDI, Profibus OLM and legacy multimode crane festoon & reel networks
50/125 µm graded-index multimode optical cable (≤ 2.8 / 0.8 dB/km, ≥ 400 / 1200 MHz·km, NA 0.20 ± 0.02)
Industrial Fast/Gigabit Ethernet, Profinet FO and medium-reach crane telemetry
9/125 µm single-mode optical cable (≤ 0.4 / 0.3 dB/km at 1300 / 1550 nm, NA 0.14 ± 0.02, dispersion ≤ 3.5 ps/nm·km)
Long-reach gantry crane reels, multi-gigabit backbone and HD video/LiDAR links
Technical data
Sizes
All 12 builds share a uniform 6-element core geometry around a central GFK rod (1, 2, 3 or 4 fibres per ETFE tube for 6, 12, 18 or 24 fibres), keeping outer diameter at 14.9–17.0 mm and net weight at 280 kg/km across the entire range.
| Configuration | Fibres count | Fibre category | Outer Ø min mm | Outer Ø max mm | Weight ≈ kg/km | Max. attenuation 850 / 1300 nm | Max. attenuation 1300 / 1550 nm | Min. bandwidth / max. dispersion | Numerical aperture (±0.02) | Festoon R mm | Reel R mm | Enquiry |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| G62.5/125 µm · Multimode (OM1) | ||||||||||||
| 6G62.5/125 µm | 6 | G62.5/125 µm MM (OM1) | 14.9 | 17.0 | 280 | ≤ 3.3 dB/km (850 nm) | ≤ 0.9 dB/km (1300 nm) | ≥ 400 / 600 MHz·km (850/1300 nm) | 0.275 | 125 | 250 | |
| 12G62.5/125 µm | 12 | G62.5/125 µm MM (OM1) | 14.9 | 17.0 | 280 | ≤ 3.3 dB/km (850 nm) | ≤ 0.9 dB/km (1300 nm) | ≥ 400 / 600 MHz·km (850/1300 nm) | 0.275 | 125 | 250 | |
| 18G62.5/125 µm | 18 | G62.5/125 µm MM (OM1) | 14.9 | 17.0 | 280 | ≤ 3.3 dB/km (850 nm) | ≤ 0.9 dB/km (1300 nm) | ≥ 400 / 600 MHz·km (850/1300 nm) | 0.275 | 125 | 250 | |
| 24G62.5/125 µm | 24 | G62.5/125 µm MM (OM1) | 14.9 | 17.0 | 280 | ≤ 3.3 dB/km (850 nm) | ≤ 0.9 dB/km (1300 nm) | ≥ 400 / 600 MHz·km (850/1300 nm) | 0.275 | 125 | 250 | |
| G50/125 µm · Multimode (OM2) | ||||||||||||
| 6G50/125 µm | 6 | G50/125 µm MM (OM2) | 14.9 | 17.0 | 280 | ≤ 2.8 dB/km (850 nm) | ≤ 0.8 dB/km (1300 nm) | ≥ 400 / 1200 MHz·km (850/1300 nm) | 0.200 | 125 | 250 | |
| 12G50/125 µm | 12 | G50/125 µm MM (OM2) | 14.9 | 17.0 | 280 | ≤ 2.8 dB/km (850 nm) | ≤ 0.8 dB/km (1300 nm) | ≥ 400 / 1200 MHz·km (850/1300 nm) | 0.200 | 125 | 250 | |
| 18G50/125 µm | 18 | G50/125 µm MM (OM2) | 14.9 | 17.0 | 280 | ≤ 2.8 dB/km (850 nm) | ≤ 0.8 dB/km (1300 nm) | ≥ 400 / 1200 MHz·km (850/1300 nm) | 0.200 | 125 | 250 | |
| 24G50/125 µm | 24 | G50/125 µm MM (OM2) | 14.9 | 17.0 | 280 | ≤ 2.8 dB/km (850 nm) | ≤ 0.8 dB/km (1300 nm) | ≥ 400 / 1200 MHz·km (850/1300 nm) | 0.200 | 125 | 250 | |
| E9/125 µm · Single-Mode (OS2) | ||||||||||||
| 6E9/125 µm | 6 | E9/125 µm SM (OS2) | 14.9 | 17.0 | 280 | ≤ 0.4 dB/km (1300 nm) | ≤ 0.3 dB/km (1550 nm) | ≤ 3.5 ps/(nm·km) (1300/1550 nm) | 0.140 | 125 | 250 | |
| 12E9/125 µm | 12 | E9/125 µm SM (OS2) | 14.9 | 17.0 | 280 | ≤ 0.4 dB/km (1300 nm) | ≤ 0.3 dB/km (1550 nm) | ≤ 3.5 ps/(nm·km) (1300/1550 nm) | 0.140 | 125 | 250 | |
| 18E9/125 µm | 18 | E9/125 µm SM (OS2) | 14.9 | 17.0 | 280 | ≤ 0.4 dB/km (1300 nm) | ≤ 0.3 dB/km (1550 nm) | ≤ 3.5 ps/(nm·km) (1300/1550 nm) | 0.140 | 125 | 250 | |
| 24E9/125 µm | 24 | E9/125 µm SM (OS2) | 14.9 | 17.0 | 280 | ≤ 0.4 dB/km (1300 nm) | ≤ 0.3 dB/km (1550 nm) | ≤ 3.5 ps/(nm·km) (1300/1550 nm) | 0.140 | 125 | 250 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| OTDR optical attenuation & continuity test | 850/1300 nm (G62.5 & G50 multimode) or 1300/1550 nm (E9 single-mode) per DIN VDE 0888 | Every manufactured length |
| Sample tests | ||
| Dynamic bending and reversed-bending endurance test | 125 mm festoon / 250 mm reel radii · ±50 °/m torsion · 20 × D S-bend | Design qualification |
| 5GM3 PCP rubber sheath mineral-oil resistance | DIN EN 60811-404 / DIN VDE 0473-811-404 para. 10 | Compound qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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