Switchgear & control cabinet wiring
Ultra-tight < 0.10 ns/m intra-pair and < 0.15 ns/m inter-pair skew ensures error-free 400 Mbps SpaceWire Data-Strobe recovery.
Product
Radiation-hardened 100 Ω SpaceWire LVDS spacecraft harness cable per ESA ESCC 3902/003 and ECSS-E-ST-50-12C (400 Mbps) with four individually braided 26/28 AWG SPC-alloy pairs, microporous ePTFE dielectric (76 % VoP), overall SPC braid, and PFA jacket.
Typical values for this cable type, based on ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS) — confirmed in the datasheet and quotation for your order.
Application fit
Specify SpaceWire ESCC 3902/003 and 3902/004 for LEO/GEO satellite payload data handling, synthetic aperture radar (SAR), Earth-observation optical instruments, deep-space probes, and Micro-D 9-pin SpaceWire harnesses.
Ultra-tight < 0.10 ns/m intra-pair and < 0.15 ns/m inter-pair skew ensures error-free 400 Mbps SpaceWire Data-Strobe recovery.
Four individually braided SPC pairs inside an overall ≥ 90 % SPC braid deliver > 65 dB NEXT and > 85 dB EMI isolation.
ePTFE core and PFA jacket survive -100 to +200 °C thermal-vacuum cycling, space radiation, and ECSS-Q-ST-70-02 outgassing.
Precision spacecraft harness cable is designed for satellite and launch-vehicle integration, not industrial reeling drums.
Use SABclean CATLineConstruction
ESCC 3902 SpaceWire build: 4 twisted pairs of 28 AWG (19×40) or 26 AWG (19×38) SPC alloy with ePTFE insulation, 4 individual SPC pair braids + FEP/PTFE wraps, overall SPC braid, and white/blue PFA jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Silver-plated high-strength copper-alloy pairs | 4 × 2 × 28 AWG (19×0.079 mm, ESCC 3902/003) or 26 AWG (19×0.10 mm, ESCC 3902/004) SPC alloyHigh tensile strength for 9-pin MDM Micro-D crimping and launch vibration survival |
| 2 | Microporous expanded PTFE (ePTFE) insulation | Low-density tape-wrapped/extruded ePTFE (80 % VoP, ≤ 45 pF/m) or Coax-Twinax parallel pair geometryAchieves < 0.10 ns/m intra-pair skew and 100 Ω ± 6 Ω differential impedance |
| 3 | 4 × individual silver-plated copper pair braids | Each differential pair individually shielded with ≥ 90 % coverage 40 AWG SPC braid + fluoropolymer wrapIsolates Dout/Sout transmit pairs from Din/Sin receive pairs (> 65 dB NEXT) |
| 4 | Overall silver-plated copper wire braid screen | Overall 38 AWG silver-plated copper braid (≥ 90 % optical coverage)Provides 360° backshell grounding and spacecraft harness EMI containment |
| 5 | Radiation-resistant PFA fluoropolymer outer jacket | Extruded perfluoroalkoxy (PFA) jacket (Ø 6.1 mm max on 3902/003; Ø 7.0 mm on 3902/004)ECSS-Q-ST-70-02 vacuum outgassing compliant (TML < 1.0 %, CVCM < 0.1 %) |
Compact Ø 5.8–6.1 mm, ~68 g/m spacecraft harness cable for standard SpaceWire links up to 10 m
Lower-attenuation Ø 6.8–7.0 mm, ~88 g/m 26 AWG SpaceWire cable for extended satellite bus trunks
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for SpaceWire ESCC 3902 per ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard SpaceWire ESCC 3902 configurations | ||||||||
| ESCC 3902/003-01 (28 AWG) | 100 Ω · 4×2×28 AWG | 19×40 SPC Alloy + ePTFE + 5×Braid | 0.40 | 5.90 | 42.0 | 68.0 | 36 | |
| ESCC 3902/003-02 Low-Mass | 100 Ω · 4×2×28 AWG Foil/Braid | 19×40 SPC + Pair Foil + Braid | 0.35 | 5.20 | 34.0 | 52.0 | 31 | |
| ESCC 3902/004-01 (26 AWG) | 100 Ω · 4×2×26 AWG Low-Loss | 19×38 SPC Alloy + ePTFE + 5×Braid | 0.45 | 6.90 | 58.0 | 88.0 | 42 | |
| ESCC 3902/004-02 Low-Mass | 100 Ω · 4×2×26 AWG Foil/Braid | 19×38 SPC + Pair Foil + Braid | 0.40 | 6.10 | 46.0 | 71.0 | 37 | |
| SpaceWire Micro 30 AWG | 100 Ω · 4×2×30 AWG CubeSat | 7×38 SPC Alloy + ePTFE | 0.30 | 4.50 | 25.0 | 39.0 | 27 | |
| SpaceWire Twin-Coax 28 AWG | 100 Ω · 4×(2×50 Ω Coax) | Zero-Skew Matched Micro-Coax | 0.42 | 6.00 | 45.0 | 70.0 | 36 | |
| SpaceFibre ESCC 3902-6G | 100 Ω · 6.25 Gbps Multi-GHz | Low-Skew Multi-Gigabit Twinax | 0.45 | 6.40 | 48.0 | 76.0 | 38 | |
| SpaceWire EGSE Ground Test | 100 Ω · 4×2×26 AWG PUR | Flexible Ground Lab Harness | 0.70 | 7.20 | 52.0 | 84.0 | 43 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| ESCC 3902/003-01 (28 AWG) (100 Ω · 4×2×28 AWG) | 256.00 | 100.0 | 80.0 | 1,000 |
| ESCC 3902/003-02 Low-Mass (100 Ω · 4×2×28 AWG Foil/Braid) | 256.00 | 100.0 | 80.0 | 1,000 |
| ESCC 3902/004-01 (26 AWG) (100 Ω · 4×2×26 AWG Low-Loss) | 160.00 | 100.0 | 80.0 | 1,000 |
| ESCC 3902/004-02 Low-Mass (100 Ω · 4×2×26 AWG Foil/Braid) | 160.00 | 100.0 | 80.0 | 1,000 |
| SpaceWire Micro 30 AWG (100 Ω · 4×2×30 AWG CubeSat) | 380.00 | 100.0 | 79.0 | 800 |
| SpaceWire Twin-Coax 28 AWG (100 Ω · 4×(2×50 Ω Coax)) | 256.00 | 100.0 | 82.0 | 1,000 |
| SpaceFibre ESCC 3902-6G (100 Ω · 6.25 Gbps Multi-GHz) | 160.00 | 100.0 | 82.0 | 1,000 |
| SpaceWire EGSE Ground Test (100 Ω · 4×2×26 AWG PUR) | 150.00 | 100.0 | 76.0 | 1,000 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to ESA ESCC 3902/003 & 3902/004 / ECSS-E-ST-50-12C (100 Ω SpaceWire LVDS) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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