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Type SHD-PCG 2 kV / 5 kV Shielded Longwall Mining CableType SHD-PCG 2000 V and 5000 V MSHA-approved shielded longwall mining trailing cable per ICEA S-75-381, combining 3 braid-shielded 90 °C EPR phases, a 3-core pilot/control group (PCG), central bare tinned copper ground and EHD CPE jacket.

Engineered for underground mining, open-cast excavation, shaft infrastructure and heavy industrial service per ICEA S-75-381 / NEMA WC 58 / MSHA across -40 to +90 °C.

EMC screen
Oil-resistant
Flame-retardant
Anti-torsion braid
Order designation
Type SHD-PCG 2 kV 3×2/0 + 3×8(PCG) + 1×2(G)
Outer Ø ≈
53.6 mm
Net weight ≈
4,680 kg/km
Tensile rating ≈
40.2 kN
Core / stranding
323-wire tinned Cu
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
2/5 kV
2000 V & 5000 V longwall trailing duty
Operating temp.
-40 to +90 °C
Continuous mining & industrial duty
Min. bend radius
8 × OD
Fixed installation / dynamic routing
Core / conductor
3×2/0–350+3PCG+G
3 shielded phases + 3×8 AWG PCG + G
Outer protection
Reinforced CPE
Mold-cured two-layer black EHD CPE
Standard
ICEA S-75-381
ICEA S-75-381 / NEMA WC 58 / MSHA

Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 / MSHA — confirmed in the datasheet and quotation for your order.

Application fit

Is Type SHD-PCG right for your machine?

Engineered for underground mining, open-cast excavation, shaft infrastructure and heavy industrial service per ICEA S-75-381 / NEMA WC 58 / MSHA across -40 to +90 °C.

Trailing & towing

Suitable

Engineered for heavy-duty mobile mining and industrial trailing duty per ICEA S-75-381 / NEMA WC 58 / MSHA.

Mine roadway & tunnel wall hangers

Suitable

Suitable for underground coal/hard-rock roadways, shuttle cars and quarry feeders (-40 to +90 °C).

Fixed installation

Suitable

Can be installed on cable trays, hangers and mobile skid interconnections within 8 × OD.

Typical machinesMining & TunnellingUnderground Coal & Hard-Rock MiningOpen-Cast Excavators, Draglines & ShovelsVertical Mine Shafts, Hoists & BoreholesTunneling, Mineral Processing & Slurry Plants

Construction

Layer by layer

Shown: Type SHD-PCG (ICEA S-75-381 / NEMA WC 58 / MSHA) featuring power conductors (3×2/0 awg), power core insulation & shield and integral fill & reinforced cpe jacket (5-layer construction).

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Power Conductors (3×2/0 AWG)Flexible rope-lay tinned copper (323 wires) + non-conducting separator tape
2Power Core Insulation & Shield90 °C EPR dielectric + tinned copper & Black/White/Red nylon braid shield
3Control Group (3×8 AWG PCG)Black, white & red EPR cores + non-conducting tape + thermosetting jacket
4Central Ground Conductor (1×2 AWG)Flexible bare tinned copper (246 wires) located at cable center
5Integral Fill & Reinforced CPE JacketPure integral rubber fill + reinforcing braid + mold-cured EHD CPE jacket

Type SHD-PCG — Standard Mining Execution

Built to ICEA S-75-381 / NEMA WC 58 / MSHA with power conductors (3×2/0 awg) and integral fill & reinforced cpe jacket

Type SHD-PCG — Custom Drum Length & Gland Kit

Available in custom shaft/roadway drum lengths or pre-terminated assemblies

Type SHD-PCG — Routine & Flame Test Certified

Supplied with EN 10204 3.1 routine dielectric, resistance & flame test report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 / MSHA. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty
2/5 kV (ICEA S-75-381 / NEMA WC 58 / MSHA)
Core / conductor construction
Power Conductors (3×2/0 AWG) — Flexible rope-lay tinned copper (323 wires) + non-conducting separator tape
Primary dielectric / buffering
Power Core Insulation & Shield — 90 °C EPR dielectric + tinned copper & Black/White/Red nylon braid shield

Thermal

Continuous operating temperature
-40 to +90 °C (mining & industrial service)
Short-circuit / peak thermal rating
Verified thermal stability per ICEA S-75-381 / NEMA WC 58 / MSHA
Storage & transport temperature
−40…+80 °C on export wooden/steel drum

Mechanical

Outer protection / armouring
Integral Fill & Reinforced CPE Jacket — Pure integral rubber fill + reinforcing braid + mold-cured EHD CPE jacket
Minimum bending radius
8 × OD
Crush, impact & abrasion duty
Heavy-duty mining rock-cut, impact and tensile protection per ICEA S-75-381 / NEMA WC 58 / MSHA

Resistance

Flame retardancy & mine fire safety
Self-extinguishing / flame-retardant mining jacket per ICEA S-75-381 / NEMA WC 58 / MSHA
Mine water, oil & chemical resistance
Resistant to acidic mine water, hydraulic oils and abrasion per ICEA S-75-381 / NEMA WC 58 / MSHA
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
ICEA S-75-381 / NEMA WC 58 / MSHA
Flame & environmental test standards
IEC 60332 / MSHA / EN 60794 / IEC 60228
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
Type SHD-PCG
Sheath colour & metre marking
Continuous metre-marked black mining outer sheath
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard Type SHD-PCG mining & industrial configurations

Manufactured to ICEA S-75-381 / NEMA WC 58 / MSHA for underground mining, open-cast excavation, shaft and heavy industrial systems.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Tensile rating
kN ≈
Min. bend R
mm
Enquiry
Type SHD-PCG Construction Schedule (-40 to +90 °C)
Type SHD-PCG 2 kV 3×2/0 + 3×8(PCG) + 1×2(G)3×2/0 AWG + 3×8 (PCG) + 1×2 (G)323-wire tinned Cu53.64,68040.2430
Type SHD-PCG 2 kV 3×4/0 + 3×8(PCG) + 1×1/0(G)3×4/0 AWG + 3×8 (PCG) + 1×1/0 (G)532-wire tinned Cu61.26,64064.0490
Type SHD-PCG 5 kV 3×2/0 + 3×8(PCG) + 1×2(G)3×2/0 AWG + 3×8 (PCG) + 1×2 (G) 5kV323-wire tinned Cu62.55,89040.2500
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core cross-sections, pair/fibre counts, armour grades and factory drum lengths available per ICEA S-75-381 / NEMA WC 58 / MSHA.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor resistance, continuity & dimensional verification (ICEA S-75-381 / NEMA WC 58 / MSHA)DC resistance at 20 °C / optical attenuation and outer diameter within ICEA S-75-381 / NEMA WC 58 / MSHA tolerancesEvery manufactured drum length
High-voltage dielectric & insulation resistance test (ICEA S-75-381 / NEMA WC 58 / MSHA)Zero dielectric breakdown and verified insulation resistance over full production lengthEvery manufactured drum length
Sample tests
Flame propagation, mechanical crush & thermal ageing qualification (ICEA S-75-381 / NEMA WC 58 / MSHA)Verified flame retardancy, mechanical integrity and thermal endurance across -40 to +90 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ICEA S-75-381 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX Type SHD-PCG ICEA S-75-381 2/5 kV CE
Delivery form
Heavy-duty export fumigated wooden drums or steel mine reels
Standard lengths
500 m, 1,000 m or custom continuous shaft/reeling lengths
MOQ
100 m (standard configurations) · 500 m (custom builds)
Lead time
2–5 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-24
Updated
2026-10-24

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define Type SHD-PCG (Type SHD-PCG 2 kV / 5 kV Shielded Longwall Mining Cable)?
Type SHD-PCG (Type SHD-PCG 2 kV / 5 kV Shielded Longwall Mining Cable) is manufactured in accordance with ICEA S-75-381 / NEMA WC 58 / MSHA for 2/5 kV duty over -40 to +90 °C. Its 5-layer construction comprises Power Conductors (3×2/0 AWG), Power Core Insulation & Shield and Integral Fill & Reinforced CPE Jacket.
What is the minimum bending radius and operating temperature range for Type SHD-PCG?
The minimum bending radius for Type SHD-PCG is 8 × OD across its continuous operating temperature range of -40 to +90 °C, ensuring mechanical and dielectric reliability in mining and heavy industrial service.
How are the concentric layers of Type SHD-PCG arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Power Conductors (3×2/0 AWG) (Flexible rope-lay tinned copper (323 wires) + non-conducting separator tape); (02) Power Core Insulation & Shield (90 °C EPR dielectric + tinned copper & Black/White/Red nylon braid shield); (03) Control Group (3×8 AWG PCG) (Black, white & red EPR cores + non-conducting tape + thermosetting jacket); (04) Central Ground Conductor (1×2 AWG) (Flexible bare tinned copper (246 wires) located at cable center); (05) Integral Fill & Reinforced CPE Jacket (Pure integral rubber fill + reinforcing braid + mold-cured EHD CPE jacket).
What factory test certificates are supplied with Type SHD-PCG?
Every production drum of Type SHD-PCG undergoes routine conductor resistance/continuity, high-voltage dielectric and dimensional testing per ICEA S-75-381 / NEMA WC 58 / MSHA, and is delivered with an EN 10204 3.1 factory test certificate.

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Type SHD-PCG 2 kV / 5 kV Shielded Longwall Mining Cable

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