Energy chain / drag chain
19-wire tinned Cu cores and matte cleanroom sheath achieve ≥ 10 million drag-chain cycles with ISO Class 1 particle control.
Product
ISO Class 1 cleanroom (VDI 2083 / ISO 14644-1) continuous-flex industrial Ethernet cable (Cat.5e, Cat.6, Cat.6A) with 19-wire tinned copper cores, 100 Ω pairs, overall Al/PET foil plus ≥ 85 % tinned braid, and low-outgassing cleanroom sheath.
Typical values for this cable type, based on ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet) — confirmed in the datasheet and quotation for your order.
Application fit
Specify SABclean CATLine for EUV/DUV semiconductor wafer steppers, OLED flat-panel cleanrooms, aseptic pharmaceutical filling robots, and vacuum-adjacent SCARA/wafer-handling gantries.
19-wire tinned Cu cores and matte cleanroom sheath achieve ≥ 10 million drag-chain cycles with ISO Class 1 particle control.
100 % Al/PET foil plus ≥ 85 % tinned copper braid shields 1G / 10G Ethernet from wafer-stage linear-motor drive noise.
Tested for ultra-low VOC outgassing (zero silicones/phthalates), preventing molecular contamination on wafer lithography optics.
Precision cleanroom Ethernet cable is built for ISO Class 1–5 wafer fabs and medical cleanrooms, not rough mining roadways.
Use ETHERLINE ROBUST FRConstruction
ISO Class 1 cleanroom Ethernet build: 19-wire tinned copper pairs (Cat.5e/6/6A), polyolefin insulation, PTFE low-friction wrap, Al/PET foil + Sn-Cu braid, and low-outgassing matte cleanroom TPE/PUR sheath.
| # | Layer | Material & reference |
|---|---|---|
| 1 | 19-wire extra-fine stranded tinned copper | Stranded tinned copper wires (AWG 26/19 [0.14 mm²], AWG 24/19 [0.25 mm²], or AWG 22/19 [0.34 mm²])Withstands multi-million-cycle tight-radius bending and ±180°/m robotic torsion |
| 2 | Low-capacitance polyolefin / foam-skin PE cores | Halogen-free polyolefin or cellular PE (2-pair PROFINET star-quad or 4-pair TIA-568 colour code)Maintains 100 Ω ± 15 Ω impedance and 70–76 % velocity of propagation |
| 3 | Low-friction PTFE/fleece wrap + 100 % Al/PET foil | Low-wear fluoropolymer sliding tape + 100 % aluminum/polyester foil (plus pair shields on Cat.6A)Eliminates internal core-to-screen friction dust during high-acceleration linear motion |
| 4 | Tinned copper wire braid screen | High-flexibility tinned copper wire braid (≥ 85 % optical coverage)Class D / Class E / Class EA EMC compliance inside wafer-handler gantries |
| 5 | ISO Class 1 low-outgassing cleanroom TPE/PUR jacket | Special non-talc, non-blooming, halogen-free cleanroom elastomer (matte grey or blue)Certified to ISO 14644-1 Air Cleanliness Class 1 with ultra-low TVOC outgassing |
2×2×AWG26/19 or 1×4×AWG22/19 PROFINET & Industrial Ethernet for linear chains (S) or ±180°/m robots (R)
4×2×AWG26/19 or 4×2×AWG24/19 high-speed GigE Vision & 10GBASE-T wafer inspection camera cable
Technical data
Sizes
Engineering dimensions, impedance, propagation velocity, and electrical ratings for SABclean CATLine per ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet).
| Order designation | Impedance / size | Conductor & dielectric | Wall ≈ mm | Outer Ø ≈ mm | Metal kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|---|
| Standard SABclean CATLine configurations | ||||||||
| SABclean CATLine Cat.5e S | 2×2×AWG26/19 · 100 Ω | 19-Wire Sn-Cu Drag-Chain | 0.75 | 5.20 | 21.0 | 36.0 | 26 | |
| SABclean CATLine PN Cat.5e | 1×4×AWG22/19 · 100 Ω | 19-Wire PROFINET Type C | 0.90 | 6.50 | 33.0 | 56.0 | 33 | |
| SABclean CATLine Cat.5e 4P | 4×2×AWG26/19 · 100 Ω | 19-Wire 4-Pair GigE S | 0.80 | 6.10 | 28.0 | 48.0 | 31 | |
| SABclean CATLine Cat.5e R | 4×2×AWG26/19 · Robot | ±180°/m Torsion Cleanroom | 0.85 | 6.30 | 29.0 | 50.0 | 32 | |
| SABclean CATLine Cat.6 S | 4×2×AWG26/19 · 250 MHz | 19-Wire 250 MHz GigE Vision | 0.85 | 6.60 | 31.0 | 54.0 | 33 | |
| SABclean CATLine Cat.6A S | 4×2×AWG26/19 · 500 MHz | 10GBASE-T S/FTP Drag-Chain | 0.90 | 6.90 | 35.0 | 61.0 | 35 | |
| SABclean CATLine Cat.6A 24 | 4×2×AWG24/19 · 500 MHz | Long-Reach 10G S/FTP Chain | 0.95 | 7.80 | 42.0 | 75.0 | 39 | |
| SABclean CATLine Cat.6A R | 4×2×AWG26/19 · Robot 10G | ±180°/m Torsion 10GBASE-T | 0.95 | 7.10 | 36.0 | 64.0 | 36 | |
| Configuration | Max. DC R @ 20 °C Ω/km | Char. Z0 Ω | Velocity VoP / L (% or nH/m) | Dielectric test V AC rms |
|---|---|---|---|---|
| SABclean CATLine Cat.5e S (2×2×AWG26/19 · 100 Ω) | 140.00 | 100.0 | 70.0 | 1,500 |
| SABclean CATLine PN Cat.5e (1×4×AWG22/19 · 100 Ω) | 58.00 | 100.0 | 70.0 | 1,500 |
| SABclean CATLine Cat.5e 4P (4×2×AWG26/19 · 100 Ω) | 140.00 | 100.0 | 70.0 | 1,500 |
| SABclean CATLine Cat.5e R (4×2×AWG26/19 · Robot) | 140.00 | 100.0 | 70.0 | 1,500 |
| SABclean CATLine Cat.6 S (4×2×AWG26/19 · 250 MHz) | 140.00 | 100.0 | 72.0 | 1,500 |
| SABclean CATLine Cat.6A S (4×2×AWG26/19 · 500 MHz) | 140.00 | 100.0 | 75.0 | 1,500 |
| SABclean CATLine Cat.6A 24 (4×2×AWG24/19 · 500 MHz) | 86.00 | 100.0 | 76.0 | 1,500 |
| SABclean CATLine Cat.6A R (4×2×AWG26/19 · Robot 10G) | 140.00 | 100.0 | 75.0 | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| Characteristic impedance, return loss (VSWR) & TDR sweep | 100 % frequency-domain return loss and TDR impedance verification per ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet) | Every manufactured length |
| Dielectric spark & high-voltage withstand test | 100 % in-line spark and AC/DC dielectric withstand per ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet) | Every spool or drum length |
| Sample tests | ||
| Insertion loss (attenuation), velocity & capacitance check | Attenuation (dB/100m), VoP (%), and capacitance within ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet) limits | Per production batch |
| Screening attenuation, transfer impedance & environmental qualification | Qualified to ISO 14644-1 Class 1 / VDI 2083 & ISO/IEC 11801 (Cleanroom High-Flex Ethernet) EMC shielding, thermal, and flame/fluid criteria | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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