Energy chain / drag chain
19-strand AWG 22/19 conductors, short Star-Quad pitch, and PUR jacket deliver ≥ 5 million drag-chain cycles.
Product
PROFINET Type C is the dynamic continuous-flex 100 Ω Cat5e Star-Quad Industrial Ethernet cable per PNO Guideline 2.142 and IEC 61156-6, engineered with 19-strand extra-fine tinned copper conductors (2×2×AWG22/19), low-friction fleece wrap, SF/UTP
Typical values for this cable type, based on IEC 61156-6 / PNO Guideline 2.142 (Type C) — confirmed in the datasheet and quotation for your order.
Application fit
Purpose-engineered for continuous-flex linear energy chains (drag chains), gantry pick-and-place axes, automated storage cranes, and 6-axis robotic welding/assembly arms.
19-strand AWG 22/19 conductors, short Star-Quad pitch, and PUR jacket deliver ≥ 5 million drag-chain cycles.
Low-friction non-woven slip wrap and high-angle tinned Cu braid prevent shield kinking on travel axes.
Torsion variant withstands ±180°/m repetitive twisting on robotic wrists and dress packs.
Backward-compatible with standard 6.5 mm FastConnect M12 and RJ45 connectors.
Construction
Four AWG 22/19 (19×0.15 mm, Ø 0.76 mm) extra-fine tinned copper conductors with cellular/polyolefin insulation in a short-pitch Star-Quad
| # | Layer | Material & reference |
|---|---|---|
| 1 | 19-wire extra-fine tinned copper | AWG 22/19 (19×0.15 mm, 0.35 mm², Ø 0.76 mm) tinned copper per IEC 61156-6IEC 61156-6 / PNO Type C |
| 2 | Foam-skin polyolefin insulation | Flex-fatigue-resistant cellular polyolefin O2YS (Ø 1.55 mm)PNO 2.142 Type C |
| 3 | Short-pitch Star-Quad + slip wrap | 4 cores laid in short-pitch Star-Quad around central strain-relief element + non-wovenPNO 2.142 Type C |
| 4 | Static screen (Al/PET) | Aluminium-laminated polyester tape with overlapping滑动 slip layerIEC 61156-6 SF/UTP |
| 5 | Flex-optimized EMC braid | Tinned copper wire braid with drag-chain braid angle, optical coverage ≥ 85 %IEC 61156-6 SF/UTP |
| 6 | Outer sheath (PUR TMPU) | Halogen-free, low-adhesion, oil- and coolant-resistant polyurethane (RAL 6018 green)EN 50363-10-2 TMPU |
2×2×AWG22/19 FastConnect PUR cable rated for ≥ 5 million linear energy-chain cycles.
2×2×AWG22/19 torsion-optimized shield & PTFE/fleece slip wrap for ±180°/m robotic dress packs.
Technical data
Sizes
Nominal dimensions, copper weights, impedance and transmission parameters for PROFINET Type C per IEC 61156-6 / PNO Guideline 2.142 (Type C).
| Order designation | Configuration | Conductor size | Outer Ø ≈ mm | Copper kg/km | Weight ≈ kg/km | Min. bend R fixed mm | Enquiry |
|---|---|---|---|---|---|---|---|
| Standard PROFINET Type C configurations | |||||||
| PROFINET Type C Drag-Chain PUR 2×2×AWG22/19 | 2×2×AWG22/19 (Drag-Chain PUR) | AWG 22/19 (0.35 mm²) | 6.5 | 33 | 60 | 32 | |
| PROFINET Type C Robot Torsion PUR 2×2×AWG22/19 | 2×2×AWG22/19 (Robot Torsion PUR) | AWG 22/19 (0.35 mm²) | 6.5 | 33 | 61 | 32 | |
| PROFINET Type C Festoon PVC 2×2×AWG22/19 | 2×2×AWG22/19 (Festoon PVC) | AWG 22/19 (0.35 mm²) | 6.5 | 33 | 64 | 32 | |
| PROFINET Type C Compact Drag-Chain 2×2×AWG26/19 | 2×2×AWG26/19 (Compact Patch) | AWG 26/19 (0.14 mm²) | 5.0 | 19 | 36 | 25 | |
| Configuration | Impedance Z0 | Max. DC R @ 20 °C Ω/km | Mutual C pF/m ≈ | VoP % | Attenuation @ 20 °C dB/100m | Dielectric test V |
|---|---|---|---|---|---|---|
| 2×2×AWG22/19 (Drag-Chain PUR) | 100 Ω | 120.0 | 48.0 | 67 | 2.6 @ 1 · 7.2 @ 10 · 23.5 @ 100 MHz | 2,000 |
| 2×2×AWG22/19 (Robot Torsion PUR) | 100 Ω | 120.0 | 48.0 | 67 | 2.6 @ 1 · 7.2 @ 10 · 23.5 @ 100 MHz | 2,000 |
| 2×2×AWG22/19 (Festoon PVC) | 100 Ω | 120.0 | 48.0 | 67 | 2.6 @ 1 · 7.2 @ 10 · 23.5 @ 100 MHz | 2,000 |
| 2×2×AWG26/19 (Compact Patch) | 100 Ω | 280.0 | 48.0 | 67 | 4.1 @ 1 · 11.8 @ 10 · 38.0 @ 100 MHz | 1,500 |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 1–100 MHz Z0, NEXT & return loss | IEC 61156-6 Cat5e & PNO Type C transmission limits | 100 % of reels |
| DC loop resistance & 2 kV dielectric | ≤ 120 Ω/km (AWG 22/19); 2.0 kV DC test | 100 % of reels |
| Sample tests | ||
| 5-million-cycle drag-chain & torsion test | No conductor break or Z0 drift > 5 % after 5M cycles | Per production lot |
| Halogen-free, oil & UL VW-1 flame | IEC 60754-1/2, EN 60811-404 & UL 1581 VW-1 | Type approval |
Marking & supply
Sheath marking
Technical documents
FAQ
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