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Product

PN-G-90100 Polish Mining Rubber CablesPN-G-901010.6/1 kVReinforced Mining '-GW(A)'

OnZGcekż-GW(A) CablePN-G-90101 · 0.6/1 kV · Reinforced sheath ('Z') · Screened ('ek') · Water-blocked

OnZGcekż-GW(A) is an extra-heavy-duty 0.6/1 kV mechanically reinforced and water-blocked screened mining trailing cable for high-stress longwall shearers and roadheaders. The 'Z' designation denotes an embedded synthetic/aramid reinforcement braid between

Anti-torsion braid
Water-resistant
EMC screen
Flame-retardant
Order designation
OnZGcekż-GW(A) 3×70 + 1×25 + 4×2.5
Outer Ø ≈
51.8 mm
Copper weight
2,352 kg/km
Total weight ≈
4,560 kg/km
Min. bend R (fixed)
311 mm
All sizes (10)
Request a quoteDatasheetWhatsApp
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
Power cores · 250 V pilot cores
Reinforcement
Braid 'Z' + (A)
Anti-crush & tensile sheath braid
Conductor max.
+90 °C
Heat-resistant EPR · +250 °C SC
Water blocking
Sealed '-GW'
Hydro-swelling longitudinal barriers
Max. tensile pull
25 N/mm²
Reinforced axial haulage rating
Flame test
IEC 60332-1-2
Underground '-GW' PCP compound

Typical values for this cable type, based on PN-G-90101 / ZN-TF-207 — confirmed in the datasheet and quotation for your order.

Application fit

Is OnZGcekż-GW(A) right for your machine?

Engineered for extreme mechanical abuse on high-tonnage longwall coal faces, steep-seam shearers, and heavy roadheaders subject to rockfalls, hydraulic pan crushing, and wet floor haulage.

Longwall shearer & Bretby handler

Suitable

Reinforced 'Z' double sheath prevents kinking, corkscrewing, and pinch damage in heavy Bretby chains.

Trailing & towing

Suitable

Withstands severe rockfall impact, crawler track pinching, and axial dragging along rough mine floors.

Immersion & wet locations

Suitable

Full '-GW' longitudinal and radial water-blocking for flooded longwall faces and sump headings.

Motorised monospiral reel

Suitable

Anti-torsion 'Z' braid allows tensioned monospiral and shuttle-car reeling up to 25 N/mm².

Mine roadway & tunnel wall hangers

Suitable

Highest mechanical protection class among 0.6/1 kV PN-G-90101 longwall trailing cables.

Typical machinesDeep Longwall Coal MiningSteep-Seam Shearer HaulageHeavy Roadheaders & Continuous MinersHard-Rock & Copper Underground MinesShuttle Cars & Mobile Crushers

Construction

Layer by layer

Screened +90 °C EPR power cores, '(A)' elastomeric cradle, hydro-swelling water barrier ('W'), inner PCP sheath, 'Z' anti-crush braid, and

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Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductorsClass 5 fine-stranded plain or tinned copper with water-blocking yarnsIEC 60228 Class 5
2+90 °C EPR core insulation ('c')Cross-linked heat-resistant ethylene-propylene elastomerPN-G-90101
3Elastomeric core & pilot screens ('ek')Extruded semi-conductive rubber screens over phase cores and control bundlePN-G-90101
4Pilot unit ('ż'), PE & '(A)' cradleScreened bundle of 4–9 pilot cores, bare copper PE, and shock-absorbing elastomericZN-TF-207
5Hydro-swelling water barrier ('W')Water-swellable non-woven tapes blocking longitudinal moisture migrationZN-TF-207
6Mechanical reinforcement braid ('Z')High-tenacity synthetic/polyamide anti-torsion and anti-crush braid vulcanised betweenPN-G-90101
7Dual-layer reinforced PCP sheathExtra-heavy-duty flame-retardant, oil- and tear-resistant polychloroprene outer jacketPN-G-90101

OnZGcekż-GW(A) 4 pilots

Reinforced water-blocked 3-phase + PE + 4×2.5 mm² pilot cable for heavy roadheaders and shearers.

OnZGcekż-GW(A) 7–9 pilots

Multi-pilot reinforced longwall shearer feeder with full telemetry and earth-loop control.

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on PN-G-90101 / ZN-TF-207. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage (power cores)
0.6/1 kV AC (Um 1.2 kV)
Rated voltage (pilot cores 'ż')
250 V AC
Routine AC test (power / pilot)
3.0 kV / 1.5 kV rms for 5 min
Semi-conductive screen resistivity
≤ 500 Ω·m per PN-G-90101
Earth-leakage fault clearing
Instantaneous phase-to-screen trip
Nominal frequency
50 Hz

Thermal

Max. conductor operating temp.
+90 °C continuous ('c' EPR)
Max. short-circuit temperature
+250 °C (max. 5 s)
Mobile ambient range
-25 °C to +60 °C
Fixed ambient range
-40 °C to +60 °C
Max. water immersion temp.
+40 °C continuous
Min. laying temperature
-15 °C

Mechanical

Min. bend radius (fixed)
6 × overall diameter (D)
Min. bend radius (flexing)
10 × overall diameter (D)
Max. dynamic tensile load
25 N/mm² (reinforced 'Z' sheath)
Crush & impact resistance
Extra-heavy reinforced 'Z' + '(A)'
Torsional stability
±50 °/m anti-corkscrew braid
Tear resistance
≥ 20 N/mm reinforced PCP

Resistance

Water & moisture ingress
Sealed '-GW' longitudinal water-blocked
Flame retardance
IEC 60332-1-2 / PN-G-90100
Mineral oil & emulsion
EN 60811-404 resistant
Rockfall & cut-through
Dual PCP sheath with 'Z' braid
Ozone & weathering
Ozone-resistant EPR & PCP
Halogen status
Polychloroprene elastomer

Reference standards

Primary product standard
PN-G-90101 / ZN-TF-207
Mining series base standard
PN-G-90100
Conductor standard
IEC 60228 Class 5
Flame propagation test
PN-EN 60332-1-2
Mining authority
WUG Poland severe-duty longwall rules
Quality certification
EN 10204 3.1 mill certificate

Identification

Phase core identification
Numbered 1, 2, 3
Pilot core identification
Numbered control cores in screened unit
Outer sheath colour
Black or high-visibility yellow
Sheath marking
OnZGcekż-GW(A) 0.6/1 kV PN-G-90101
Length marking
Sequential metre marking
Batch traceability
Factory lot & year code

Sizes

10 standard configurations (OnZGcekż-GW(A))

Nominal dimensions, copper weights and electrical parameters for OnZGcekż-GW(A) per PN-G-90101 / ZN-TF-207.

Dimensions & weights
Order designationPower + PE + ControlPhase size mm²Outer Ø ≈
mm		Copper
kg/km		Weight ≈
kg/km		Min. bend R
fixed mm		Enquiry
Standard OnZGcekż-GW(A) configurations
OnZGcekż-GW(A) 3×25 + 1×16 + 4×2.53×25 + 1×16 + 4×2.52539.29702,360235
OnZGcekż-GW(A) 3×35 + 1×16 + 4×2.53×35 + 1×16 + 4×2.53542.01,2582,820252
OnZGcekż-GW(A) 3×50 + 1×25 + 4×2.53×50 + 1×25 + 4×2.55046.81,7763,640281
OnZGcekż-GW(A) 3×70 + 1×25 + 4×2.53×70 + 1×25 + 4×2.57051.82,3524,560311
OnZGcekż-GW(A) 3×95 + 1×35 + 4×2.53×95 + 1×35 + 4×2.59557.43,1685,760344
OnZGcekż-GW(A) 3×120 + 1×50 + 4×2.53×120 + 1×50 + 4×2.512062.24,0326,980373
OnZGcekż-GW(A) 3×50 + 1×25 + 7×2.53×50 + 1×25 + 7×2.55048.41,8483,840290
OnZGcekż-GW(A) 3×70 + 1×35 + 7×2.53×70 + 1×35 + 7×2.57053.22,5204,810319
OnZGcekż-GW(A) 3×95 + 1×50 + 7×2.53×95 + 1×50 + 7×2.59558.83,3846,050353
OnZGcekż-GW(A) 3×120 + 1×50 + 9×2.53×120 + 1×50 + 9×2.512063.64,1527,280382
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Outer diameters and weights are nominal factory values subject to ±5 % manufacturing tolerance per PN-G-90101 / ZN-TF-207.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage withstand test3.0 kV rms (power) and 1.5 kV rms (pilot) for 5 minutesEvery drum
Screen continuity & resistivity≤ 500 Ω·m elastomeric screen in contact with earth coreEvery drum
Sample tests
Impact crush & longitudinal water penetrationPasses PN-G-90101 crush test and '-GW' hydrostatic water block testPer batch
Flame propagation & tear strengthPasses PN-EN 60332-1-2 and reinforced sheath tear testType approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

PN-G-90101 / ZN-TF-207IEC 60332-1-2CE / RoHS

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX OnZGcekż-GW(A) 0.6/1 kV
Delivery form
Fumigated export wooden drums or coils
Standard drum lengths
500 m · 1000 m (or custom cut lengths)
MOQ
100 m (stock sizes) · 300–500 m (production)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFOnZGcekż-GW(A) Cable – technical datasheet10 sizes · construction, technical data, approvalsXLSXOnZGcekż-GW(A) spec data (Excel)All 10 sizes with dimensions and data, for your BOM or quotation
Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What do the 'Z' and '(A)' symbols mean in OnZGcekż-GW(A)?
The 'Z' (wzmocniona) designation indicates a double-layer polychloroprene outer sheath reinforced with an embedded high-tenacity synthetic anti-torsion and anti-crush braid, while '(A)' denotes the shock-absorbing internal elastomeric cradle and screen arrangement for severe longwall duty. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
How does OnZGcekż-GW(A) improve cable life on steep or high-stress longwall faces?
The vulcanised 'Z' braid locks the inner and outer PCP sheaths together, raising permissible axial pulling tension to 25 N/mm², preventing jacket stripping inside tight Bretby cable handlers, and resisting rockfall impact and crawler-track crushing. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Is OnZGcekż-GW(A) fully water-blocked like OnGcekż-GW?
Yes, the '-GW' suffix confirms that OnZGcekż-GW(A) includes the complete longitudinal hydro-swelling water-blocking system so water cannot migrate along core interstices even if the outer jacket suffers localized mechanical damage. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.
Can OnZGcekż-GW(A) be wound onto shuttle-car or roadheader cable reels?
Yes, unlike unreinforced trailing cables, the anti-torsion 'Z' braid in OnZGcekż-GW(A) prevents core corkscrewing under cyclic reeling tension on shuttle cars, continuous miners, and roadheader take-up drums. Each production drum undergoes routine dielectric voltage testing, conductor DC resistance verification, and dimensional inspection before dispatch with an EN 10204 3.1 mill test certificate.

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OnZGcekż-GW(A) Cable

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