Fixed installation
Installed in underground PVC/concrete duct banks, direct-buried collector trenches, indoor/outdoor ladder cable trays ('FOR CT USE').
Product
Type MV-90 / MV-105 Medium-Voltage Distribution Cable (5 kV, 8 kV, 15 kV, 25 kV & 35 kV; 100 % & 133 % insulation levels; 2 AWG to 1000 kcmil) Listed to UL 1072, AEIC CS8, ICEA S-93-639 and ICEA S-97-682—combining Class B compressed.
Typical values for this cable type, based on UL 1072 / AEIC CS8 / ICEA S-93-639 / ICEA S-97-682 — confirmed in the datasheet and quotation for your order.
Application fit
The primary North American medium-voltage feeder cable for utility substations, solar/wind collector trenches, data-centre campus rings, petrochemical pipe racks and industrial distribution duct banks.
Installed in underground PVC/concrete duct banks, direct-buried collector trenches, indoor/outdoor ladder cable trays ('FOR CT USE').
Available with strand-blocked conductors, water-swellable tapes and LLDPE or PVC jackets for submerged underground utility vaults and.
Choose +90 °C TR-XLPE (MV-90) for lowest dielectric loss on long 34.5 kV wind/solar underground feeders, or +105 °C EPR (MV-105) for.
Class B compressed conductor; for tight bend radii inside compact motor terminal boxes or mobile generator skids specify Type MV-105.
Use MV-105 FlexibleConstruction
Type MV-90 / MV-105 Medium-Voltage Distribution Cable showing Class B compressed copper or aluminum conductor, true triple-extruded supersmooth conductor screen, Tree-Retardant XLPE (MV-90) or EPR (MV-105) insulation, cold-strippable insulation screen, helically applied 5 mil copper tape shield (or concentric neutral wires), and sunlight-resistant PVC or LLDPE jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Class B compressed annealed Copper or Aluminum conductor | Class B concentric compressed bare copper (ASTM B3 / B8) or 1350-H19 / AA-8000 aluminum (ASTM B231 / B800), optional longitudinal water-blocking compound (2 AWG to 1000 kcmil)Low DC resistance and smooth compressed surface for MV stress control |
| 2 | True triple-extruded semiconducting conductor & insulation screens | Supersmooth thermoset semiconducting conductor screen co-extruded with dielectric and easy-strip outer semiconducting insulation screenDry-cured nitrogen CV vulcanization eliminates micro-voids and bow-tie water trees |
| 3 | TR-XLPE (+90 °C MV-90) or Discharge-Free EPR (+105 °C MV-105) | Tree-Retardant Cross-Linked Polyethylene (TR-XLPE) or +105 °C Ethylene Propylene Rubber (EPR) at 100 % or 133 % wall thickness15 kV walls: 175 mil (4.45 mm, 100 %) or 220 mil (5.59 mm, 133 %); 35 kV: 345 mil (8.76 mm) |
| 4 | 5 mil overlapped Copper Tape Shield or Concentric Wire Shield | 0.127 mm (5 mil) bare annealed copper tape applied helically with ≥ 12.5 %–25 % overlap (or concentric round copper wires for utility URD)Provides 360° electrostatic shielding and fault-current path |
| 5 | Sunlight-Resistant PVC, LLDPE or CPE outer jacket | Black (with optional Red extruded stripes) flame-retardant PVC (CT tray rated), low-friction LLDPE (long underground pulls) or CPE jacketPasses UL 1685 / IEEE 1202 tray flame ('FOR CT USE'), 720h UV and Direct Burial |
+105 °C Class B copper, EPR insulation, 5 mil copper tape shield and CT-rated PVC jacket for industrial trays and substations
34.5 kV & 15 kV aluminum collector cable with concentric copper wire shield and LLDPE/PVC jacket for solar & wind farms
Technical data
Sizes
Conductor size, insulation thickness, outer diameter, weight and NEC Table 310.60 ampacity.
| Order designation | Conductor, dielectric & shield | Nominal Ø mm | Weight ≈ kg/km | Tray/Air A | Duct 20°C A | Enquiry |
|---|---|---|---|---|---|---|
| 15 kV (133% · 220 mil EPR) MV-105 Copper Tape Shield | ||||||
| MV-105 2 AWG Cu 15kV 133% | 2 AWG Cl.B Cu · 5.59mm EPR · CuTape | 23.6 | 760 | 215 | 165 | |
| MV-105 2/0 AWG Cu 15kV 133% | 2/0 AWG Cl.B Cu · 5.59mm EPR · CuTape | 26.9 | 1,180 | 330 | 245 | |
| MV-105 4/0 AWG Cu 15kV 133% | 4/0 AWG Cl.B Cu · 5.59mm EPR · CuTape | 29.7 | 1,610 | 445 | 320 | |
| MV-105 500 kcmil Cu 15kV 133% | 500 kcmil Cl.B Cu · 5.59mm EPR · CuTape | 37.8 | 3,210 | 775 | 530 | |
| 35 kV (100% · 345 mil TR-XLPE) MV-90 Aluminum Collector | ||||||
| MV-90 1/0 AWG Al 35kV 100% | 1/0 AWG Al · 8.76mm TR-XLPE · WireSh | 33.5 | 920 | 200 | 155 | |
| MV-90 750 kcmil Al 35kV 100% | 750 kcmil Al · 8.76mm TR-XLPE · WireSh | 49.8 | 2,640 | 685 | 475 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % AEIC CS8 high-voltage AC withstand & partial discharge (< 5 pC) | Zero breakdown for 5 min and zero PD above 5 pC up to 2.0 × Uo | Every manufactured reel |
| Sample tests | ||
| Extruded insulation screen strip tension & semiconductor protrusion check | Clean 4–24 lbf strip tension and supersmooth interface per AEIC CS8 | Per production batch |
| AEIC CS8 cyclic aging, hot-creep & impulse breakdown qualification | Exceeds BIL lightning impulse and thermal load-cycle requirements | Type qualification |
Marking & supply
Sheath marking
Technical documents
FAQ
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