Motor stator, traction & converter leads
Rope-lay Class I/K tinned copper + flexible tinned copper braid shield cuts minimum bend radius to 6–8 × OD (vs 12 × OD for.
Product
Type MV-105 Flexible Single-Conductor Medium-Voltage Cable (2.4 kV, 5 kV, 8 kV, 15 kV, 25 kV & 35 kV; 100 % & 133 % insulation levels; 6 AWG to 1000 kcmil) Listed to UL 1072 and ICEA S-93-639—combining rope-lay Class I (24 AWG) or.
Typical values for this cable type, based on UL 1072 / ICEA S-93-639 (NEMA WC 74) / CSA C68.5 — confirmed in the datasheet and quotation for your order.
Application fit
Eliminates the wrestling match of bending stiff Class B MV utility cable inside tight switchgear cubicles, large VFD cabinets, generator terminal boxes, test-bay load banks and mobile substation trailers.
Rope-lay Class I/K tinned copper + flexible tinned copper braid shield cuts minimum bend radius to 6–8 × OD (vs 12 × OD for.
UL 1072 Listed Type MV-105 with 'FOR CT USE' (1/0 AWG+), Sunlight Resistant, Oil Resistant I/II and Direct Burial ratings for.
Ideal for 4.16 kV, 6.9 kV, 13.8 kV and 34.5 kV data-centre generator bus drops, medium-voltage VFDs and transformer secondary.
Designed for fixed trays, ducts, motor leads and mobile skids; for continuous crane reeling under tension use VDE (N)TSCGEWÖU.
Use Class B MV-90/MV-105Construction
Type MV-105 Flexible Single-Conductor Cable showing rope-lay Class I (24 AWG) or Class K (30 AWG) tinned copper conductor, extruded semiconducting conductor stress screen, +105 °C discharge-resistant EPR insulation, cold-strippable semiconducting insulation screen, flexible tinned copper braid shield (or helically lapped copper tape), and heavy-duty black CPE or LSZH outer jacket.
| # | Layer | Material & reference |
|---|---|---|
| 1 | Class I (24 AWG) or Class K (30 AWG) rope-lay tinned copper | Extra-flexible rope-bunch stranded tin-coated annealed copper per ASTM B33 & ASTM B172 (6 AWG to 1000 kcmil)Hundreds to thousands of fine tinned strands reduce bending force by > 60 % |
| 2 | Triple-extruded semiconducting conductor & insulation screens | Separator tape + smooth thermoset semiconducting conductor screen and easy-peel outer semiconducting insulation screenPrevents strand-contour corona and strips cleanly for cold-shrink terminations |
| 3 | +105 °C Discharge-Free EPR (Ethylene Propylene Rubber) dielectric | Lead-free, tree-retardant +105 °C EPR at 100 % or 133 % ICEA wall thickness (e.g., 175 mil / 4.45 mm on 15 kV 100 %; 220 mil / 5.59 mm on 15 kV 133 %)Maintains rubber flexibility down to -40 °C with +140 °C emergency overload |
| 4 | Flexible tinned copper braid shield (or 5 mil Cu tape + drain) | High-coverage (≥ 85 %) tinned copper wire braid shield (or 5 mil overlapped copper tape for static sweeps)Braid shield bends repeatedly without kinking or buckling like rigid copper tape |
| 5 | Sunlight- & Oil-Resistant Black CPE (or Halogen-Free LSZH) jacket | Heavy-duty thermoset Chlorinated Polyethylene (CPE) or Low-Smoke Zero-Halogen polyolefin jacket (Black, or Red striped)Passes IEEE 1202 / FT4 vertical tray flame, Oil Res I/II, 720h UV and Direct Burial |
2.4 kV & 4.16 kV flexible motor lead, VFD and generator bus cable with Class I/K tinned Cu and tinned Cu braid shield
13.8 kV data-centre generator, substation switchgear and mobile transformer jumper cable
25 kV and 34.5 kV flexible collector, wind/BESS skid and mobile utility substation cable
Technical data
Sizes
AWG/kcmil size, Class I stranding, nominal outer diameter, weight and NEC +105 °C ampacity.
| Order designation | Conductor size & Class I strands | Nominal Ø mm | Weight ≈ kg/km | Air 40°C A | Duct 20°C A | Enquiry |
|---|---|---|---|---|---|---|
| 15 kV (133 % Level · 5.59 mm EPR) Flexible Class I Tinned Cu | ||||||
| MV-105 Flex 2 AWG 15kV | 2 AWG (33.6 mm²) · 161×24 AWG | 24.9 | 820 | 215 | 165 | |
| MV-105 Flex 1/0 AWG 15kV | 1/0 AWG (53.5 mm²) · 259×24 AWG | 27.2 | 1,060 | 290 | 215 | |
| MV-105 Flex 4/0 AWG 15kV | 4/0 AWG (107 mm²) · 532×24 AWG | 31.8 | 1,680 | 445 | 320 | |
| MV-105 Flex 350 kcmil 15kV | 350 kcmil (177 mm²) · 882×24 AWG | 36.6 | 2,490 | 615 | 430 | |
| MV-105 Flex 500 kcmil 15kV | 500 kcmil (253 mm²) · 1225×24 AWG | 40.6 | 3,340 | 775 | 530 | |
| MV-105 Flex 750 kcmil 15kV | 750 kcmil (380 mm²) · 1850×24 AWG | 46.5 | 4,780 | 1,000 | 665 | |
Quality & approvals
Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.
| Testing & inspection | Test value / reference | Frequency |
|---|---|---|
| Routine tests | ||
| 100 % ICEA S-93-639 AC dielectric withstand & partial discharge (< 5 pC) | Zero breakdown for 5 min (36 kV on 15 kV) and PD extinction at 1.5–2.0 × Uo | Every manufactured reel |
| Sample tests | ||
| Semiconducting insulation screen strip force (1.8 to 10.7 kgf / 4–24 lbf) | Clean, residue-free peel for cold-shrink / slip-on MV terminations | Per production batch |
| UL 1685 / IEEE 1202 vertical tray flame, -40 °C cold bend & 720h UV test | Meets UL 1072 CT tray flame, cold impact and sunlight resistance | UL 1072 listing test |
Marking & supply
Sheath marking
Technical documents
FAQ
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