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MIL-DTL-24643 1,000 V watertight circuit-integrity power cableMIL-DTL-24643/66~/681,000 V Circuit IntegrityWatertight Foil + Braid

MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) 1,000 V Submarine CableMIL-DTL-24643/66~/68 · 0.6/1 kV · Mil-dtl-24643 1,000 v watertight circuit-integrity

MIL-DTL-24643/66, /67 & /68 Types LS2OW, LS3OW & LS4OW 1,000 V Watertight with Circuit Integrity Overall Foil/Braid-Shielded Shipboard & Submarine Power Cable (MIL-DTL-24643/66~/68, 0.6/1 kV, -30 °C to +105 °C, min. bend radius 8 × OD).

Water-resistant
EMC screen
Flame-retardant
Approved
Order designation
MIL-DTL-24643 Config A (Compact)
Outer Ø ≈
10.4 mm
Net weight ≈
155 kg/km
Tensile rating ≈
4.5 kN
Core / stranding
Stranded tinned Cu (IEC 60228 / ASTM)
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
Tested per MIL-DTL-24643/66~/68
Operating temp.
−30…+105 °C
Continuous subsea & marine service
Min. bend radius
8 × OD
Dynamic sheave & fixed routing
Core / conductor
2/3/4C 16
Gas/WB Cu + mica fire barrier + XLPE
Outer protection
Irradiated XLPO
Low-smoke zero-halogen cross-linked
Standard
MIL-DTL-24643/66
MIL-DTL-24643/66A

Typical values for this cable type, based on MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard — confirmed in the datasheet and quotation for your order.

Application fit

Is MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) right for your machine?

MIL-DTL-24643/66, /67 & /68 Types LS2OW, LS3OW & LS4OW 1,000 V Watertight with Circuit Integrity Overall Foil/Braid-Shielded Shipboard & Submarine Power Cable (MIL-DTL-24643/66~/68, 0.6/1 kV, -30 °C to +105 °C, min. bend radius 8 × OD).

Immersion & wet locations

Suitable

Longitudinally and radially water-blocked construction resists hydrostatic pressure and marine immersion.

Offshore platform & shipboard deck trays

Suitable

Marine-grade jacket resists oil, seawater, UV weathering and mechanical impact on vessels and offshore structures.

Fixed installation

Suitable

Approved for fixed shipboard, submarine outboard, nuclear pool and seabed feeder routing.

Motor stator, traction & converter leads

Suitable

Flexible stranded copper conductors terminate cleanly into submersible pumps, anodes, thrusters and switchgear.

Typical machinesMarine & Offshore CableNaval Shipboard & Submarine OutboardOffshore Cathodic Protection (ICCP)Underwater Welding & Nuclear PoolsDeep-Well & Seabed Pump Feeders

Construction

Layer by layer

Shown: MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) (MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard) featuring watertight stranded conductors (2/3/4c), silicone + glass braid insulation and irradiation cross-linked xlpo jacket (5-layer construction).

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Watertight Stranded Conductors (2/3/4C)Gas/water-blocked stranded copper conductors (16 AWG Navy -3 to 400 MCM)
2Silicone + Glass Braid InsulationWatertight thermoset silicone rubber + glass braids for fire circuit integrity
3Watertight Fillers & Foil ShieldWatertight interstitial fillers + Aluminum/Polyester/Aluminum composite tape
4Overall Tinned Copper Braid ShieldTin-coated copper wire braid providing 60 dB EMC shielding (DC to 100 MHz)
5Irradiation Cross-Linked XLPO JacketLow-smoke zero-halogen cross-linked polyolefin outer jacket (1,000 V rated)

MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) — Standard Subsea & Marine Execution

Built to MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard with watertight stranded conductors (2/3/4c) and irradiation cross-linked xlpo jacket

MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) — Custom Drum Length & Termination Kit

Available in custom continuous subsea/wellbore drum lengths or pre-terminated assemblies

MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) — Routine & Hydrostatic Test Certified

Supplied with EN 10204 3.1 routine dielectric, resistance & pressure/dimensional report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty
0.6/1 kV (MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard)
Core / conductor construction
Watertight Stranded Conductors (2/3/4C) — Gas/water-blocked stranded copper conductors (16 AWG Navy -3 to 400 MCM)
Primary dielectric / buffering
Silicone + Glass Braid Insulation — Watertight thermoset silicone rubber + glass braids for fire circuit integrity

Thermal

Continuous operating temperature
−30…+105 °C (subsea, marine & submersible duty)
Short-circuit / peak thermal rating
Verified thermal stability per MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard
Storage & transport temperature
−40…+80 °C on export wooden/steel drum

Mechanical

Outer protection / armouring
Irradiation Cross-Linked XLPO Jacket — Low-smoke zero-halogen cross-linked polyolefin outer jacket (1,000 V rated)
Minimum bending radius
8 × OD
Hydrostatic, tensile & crush duty
Overall Tinned Copper Braid Shield — Tin-coated copper wire braid providing 60 dB EMC shielding (DC to 100 MHz)

Resistance

Hydrostatic pressure & water blocking
Engineered for continuous submersion and hydrostatic integrity per MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard
Seawater, oil & chemical resistance
Resistant to seawater hydrolysis, hydraulic oils and abrasion per MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard
Environmental & test standards
IEC 60228 / IEC 60332 / ISO 13628-5 / EN 10204
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW)
Sheath colour & metre marking
Continuous metre-marked black outer finish (Irradiated XLPO (LSZH))
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) subsea & marine configurations

Manufactured to MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard for subsea, offshore, deep-well and marine applications.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Tensile rating
kN ≈
Min. bend R
mm
Enquiry
MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) Construction Schedule (−30…+105 °C)
MIL-DTL-24643 Config A (Compact)4×2×24 AWG + 2×18 AWG (or 4C)Stranded tinned Cu (IEC 60228 / ASTM)10.41554.585
MIL-DTL-24643 Config B (Standard)4×2×20 AWG + 4×16 AWG (or 8C)Stranded tinned Cu (IEC 60228 / ASTM)13.32659.6110
MIL-DTL-24643 Config C (Heavy Hybrid)8×2×20 AWG + 4×12 AWG (or 12C)Stranded tinned Cu (IEC 60228 / ASTM)16.642018.5140
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core cross-sections, pair/fibre counts, armour grades and factory drum lengths available per MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor resistance, continuity & dimensional verification (MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard)DC resistance at 20 °C / optical attenuation and outer diameter within MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard tolerancesEvery manufactured drum length
High-voltage dielectric & insulation resistance test (MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard)Zero dielectric breakdown and verified insulation resistance for 0.6/1 kV ratingEvery manufactured drum length
Sample tests
Hydrostatic pressure, water-blocking & mechanical endurance qualification (MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard)Verified submersion integrity, tensile load and thermal stability across −30…+105 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

MIL-DTL-24643/66~/68 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) MIL-DTL-24643/66~/68 0.6/1 kV CE
Delivery form
Heavy-duty export fumigated wooden drums or steel subsea reels
Standard lengths
500 m, 1,000 m or custom continuous subsea/wellbore lengths
MOQ
100 m (standard configurations) · 500 m (custom builds)
Lead time
2–5 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-25
Updated
2026-10-25

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) (MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) 1,000 V Submarine Cable)?
MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) (MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) 1,000 V Submarine Cable) is manufactured in accordance with MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard for 0.6/1 kV service over -30 °C to +105 °C. Its 5-layer construction comprises watertight stranded conductors (2/3/4c), silicone + glass braid insulation and irradiation cross-linked xlpo jacket.
What is the minimum bending radius and operating temperature range for MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW)?
The minimum bending radius for MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) is 8 × OD across its continuous operating temperature range of -30 °C to +105 °C, ensuring mechanical and dielectric reliability in subsea, marine and submersible service.
How are the concentric layers of MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Watertight Stranded Conductors (2/3/4C) — Gas/water-blocked stranded copper conductors (16 AWG Navy -3 to 400 MCM); (02) Silicone + Glass Braid Insulation — Watertight thermoset silicone rubber + glass braids for fire circuit integrity; (03) Watertight Fillers & Foil Shield — Watertight interstitial fillers + Aluminum/Polyester/Aluminum composite tape; (04) Overall Tinned Copper Braid Shield — Tin-coated copper wire braid providing 60 dB EMC shielding (DC to 100 MHz); (05) Irradiation Cross-Linked XLPO Jacket — Low-smoke zero-halogen cross-linked polyolefin outer jacket (1,000 V rated).
What factory test certificates are supplied with MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW)?
Every production drum of MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) undergoes routine conductor resistance/continuity, high-voltage dielectric and dimensional testing per MIL-DTL-24643/66A, /67A & /68A Circuit-Integrity Standard, and is delivered with an EN 10204 3.1 factory test certificate.

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MIL-DTL-24643/66~/68 (LS2OW / LS3OW / LS4OW) 1,000 V Submarine Cable

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