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Underwater ultrathermic exothermic oxygen cutting cableNEDU 7-84 / NAVSEA24 V DC Ignition / O₂6 / 9 / 12 mm Bore

LU-001 Underwater Ultrathermic Exothermic O₂ Cutting CableNEDU 7-84 / NAVSEA · 300/500 V · Underwater ultrathermic exothermic oxygen cutting cable

LU-001 Cable (SP-A043 6mm, SP-A047 9mm, SP-A044 12mm) Underwater Ultrathermic Consumable Exothermic Cutting Cable (NEDU 7-84 / NAVSEA, 300/500 V, -30 °C to +70 °C, min. bend radius 8 × OD).

Water-resistant
Flame-retardant
Outdoor & humid
Approved
Order designation
LU-001 CABLE Config A (Compact)
Outer Ø ≈
10.4 mm
Net weight ≈
155 kg/km
Tensile rating ≈
4.5 kN
Core / stranding
Stranded tinned Cu (IEC 60228 / ASTM)
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
300/500 V
Tested per NEDU 7-84 / NAVSEA
Operating temp.
−30…+70 °C
Continuous subsea & marine service
Min. bend radius
8 × OD
Dynamic sheave & fixed routing
Core / conductor
O₂ Bore+Cu Braid
Hollow oxygen passage bore
Outer protection
Gas-Tight PP
UV-inhibited gas-tight PP sheath
Standard
NEDU 7-84/NAVSEA
NEDU Report 7-84/NAVSEA S0300-BB-MAN-010

Typical values for this cable type, based on NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010 — confirmed in the datasheet and quotation for your order.

Application fit

Is LU-001 CABLE right for your machine?

LU-001 Cable (SP-A043 6mm, SP-A047 9mm, SP-A044 12mm) Underwater Ultrathermic Consumable Exothermic Cutting Cable (NEDU 7-84 / NAVSEA, 300/500 V, -30 °C to +70 °C, min. bend radius 8 × OD).

Immersion & wet locations

Suitable

Water-blocked core matrix and hydrolysis-resistant subsea jacketing withstand continuous deepwater hydrostatic pressure.

Vertical / spreader reel

Suitable

Torque-balanced aramid or contra-helical steel armour supports vertical winch deployment without hockling.

Offshore platform & shipboard deck trays

Suitable

Marine-grade outer sheath and armour package resist LARS sheave abrasion, UV exposure and salt-spray corrosion.

Trailing & towing

Suitable

High tensile breaking strength supports underwater towing, ROV excursion and seabed plough/trencher duty.

Energy chain / drag chain

Not suitable

Subsea umbilical and tow construction is not intended for high-cycle indoor factory drag chains.

Use Drag-Chain Servo Cable
Typical machinesMarine & Offshore CableWork-Class & Observation ROV SystemsOffshore Wind & Subsea Power GridsOceanographic, Sonar & Seismic SurveyCommercial Diving & Subsea Intervention

Construction

Layer by layer

Shown: LU-001 CABLE (NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010) featuring central oxygen passage bore, consumable 6×9 spiral steel wire core and extruded polypropylene outer sheath (4-layer construction).

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Central Oxygen Passage BoreCoreless hollow center channel delivering Depth + 250–380 psi high-purity oxygen
2Consumable 6×9 Spiral Steel Wire Core6 strands × 9 wires high-tensile steel acting as conductor & >5,500 °C exothermic fuel
3Rust & UV Inhibitor FinishRough corrosion-inhibiting treatment over spiral steel wire bundle
4Extruded Polypropylene Outer SheathGas-tight UV-inhibited polypropylene sheath (SP-A043 6 mm / SP-A047 9 mm / SP-A044 12 mm)

LU-001 CABLE — Standard Subsea & Marine Execution

Built to NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010 with central oxygen passage bore and extruded polypropylene outer sheath

LU-001 CABLE — Custom Drum Length & Termination Kit

Available in custom continuous subsea/wellbore drum lengths or pre-terminated assemblies

LU-001 CABLE — Routine & Hydrostatic Test Certified

Supplied with EN 10204 3.1 routine dielectric, resistance & pressure/dimensional report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty
300/500 V (NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010)
Core / conductor construction
Central Oxygen Passage Bore — Coreless hollow center channel delivering Depth + 250–380 psi high-purity oxygen
Primary dielectric / buffering
Consumable 6×9 Spiral Steel Wire Core — 6 strands × 9 wires high-tensile steel acting as conductor & >5,500 °C exothermic fuel

Thermal

Continuous operating temperature
−30…+70 °C (subsea, marine & submersible duty)
Short-circuit / peak thermal rating
Verified thermal stability per NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010
Storage & transport temperature
−40…+80 °C on export wooden/steel drum

Mechanical

Outer protection / armouring
Extruded Polypropylene Outer Sheath — Gas-tight UV-inhibited polypropylene sheath (SP-A043 6 mm / SP-A047 9 mm / SP-A044 12 mm)
Minimum bending radius
8 × OD
Hydrostatic, tensile & crush duty
Rust & UV Inhibitor Finish — Rough corrosion-inhibiting treatment over spiral steel wire bundle

Resistance

Hydrostatic pressure & water blocking
Engineered for continuous submersion and hydrostatic integrity per NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010
Seawater, oil & chemical resistance
Resistant to seawater hydrolysis, hydraulic oils and abrasion per NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010
Environmental & test standards
IEC 60228 / IEC 60332 / ISO 13628-5 / EN 10204
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
LU-001 CABLE
Sheath colour & metre marking
Continuous metre-marked black outer finish (Gas-Tight PP Sheath)
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard LU-001 CABLE subsea & marine configurations

Manufactured to NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010 for subsea, offshore, deep-well and marine applications.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Tensile rating
kN ≈
Min. bend R
mm
Enquiry
LU-001 CABLE Construction Schedule (−30…+70 °C)
LU-001 CABLE Config A (Compact)4×2×24 AWG + 2×18 AWG (or 4C)Stranded tinned Cu (IEC 60228 / ASTM)10.41554.585
LU-001 CABLE Config B (Standard)4×2×20 AWG + 4×16 AWG (or 8C)Stranded tinned Cu (IEC 60228 / ASTM)13.32659.6110
LU-001 CABLE Config C (Heavy Hybrid)8×2×20 AWG + 4×12 AWG (or 12C)Stranded tinned Cu (IEC 60228 / ASTM)16.642018.5140
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core cross-sections, pair/fibre counts, armour grades and factory drum lengths available per NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor resistance, continuity & dimensional verification (NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010)DC resistance at 20 °C / optical attenuation and outer diameter within NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010 tolerancesEvery manufactured drum length
High-voltage dielectric & insulation resistance test (NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010)Zero dielectric breakdown and verified insulation resistance for 300/500 V ratingEvery manufactured drum length
Sample tests
Hydrostatic pressure, water-blocking & mechanical endurance qualification (NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010)Verified submersion integrity, tensile load and thermal stability across −30…+70 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

NEDU 7-84 / NAVSEA CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX LU-001 CABLE NEDU 7-84 / NAVSEA 300/500 V CE
Delivery form
Heavy-duty export fumigated wooden drums or steel subsea reels
Standard lengths
500 m, 1,000 m or custom continuous subsea/wellbore lengths
MOQ
100 m (standard configurations) · 500 m (custom builds)
Lead time
2–5 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-25
Updated
2026-10-25

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define LU-001 CABLE (LU-001 Underwater Ultrathermic Exothermic O₂ Cutting Cable)?
LU-001 CABLE (LU-001 Underwater Ultrathermic Exothermic O₂ Cutting Cable) is manufactured in accordance with NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010 for 300/500 V service over -30 °C to +70 °C. Its 4-layer construction comprises central oxygen passage bore, consumable 6×9 spiral steel wire core and extruded polypropylene outer sheath.
What is the minimum bending radius and operating temperature range for LU-001 CABLE?
The minimum bending radius for LU-001 CABLE is 8 × OD across its continuous operating temperature range of -30 °C to +70 °C, ensuring mechanical and dielectric reliability in subsea, marine and submersible service.
How are the concentric layers of LU-001 CABLE arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Central Oxygen Passage Bore — Coreless hollow center channel delivering Depth + 250–380 psi high-purity oxygen; (02) Consumable 6×9 Spiral Steel Wire Core — 6 strands × 9 wires high-tensile steel acting as conductor & >5,500 °C exothermic fuel; (03) Rust & UV Inhibitor Finish — Rough corrosion-inhibiting treatment over spiral steel wire bundle; (04) Extruded Polypropylene Outer Sheath — Gas-tight UV-inhibited polypropylene sheath (SP-A043 6 mm / SP-A047 9 mm / SP-A044 12 mm).
What factory test certificates are supplied with LU-001 CABLE?
Every production drum of LU-001 CABLE undergoes routine conductor resistance/continuity, high-voltage dielectric and dimensional testing per NEDU Report 7-84 / NAVSEA S0300-BB-MAN-010, and is delivered with an EN 10204 3.1 factory test certificate.

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LU-001 Underwater Ultrathermic Exothermic O₂ Cutting Cable

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