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Product

JASO D 611 AVX JASO D 611 / ISO 6722-160 V DC−40…+100 °C

AVX Cross-Linked PVC Automotive Primary WireJASO D 611 / ISO 6722-1 · 60 V DC · -40 °C to +100 °C industrial AVX construction

AVX Cross-Linked PVC Heat-Resistant Automotive Low-Voltage Primary Wire engineered to JASO D 611 / ISO 6722-1 for 60 V DC service across -40 °C to +100 °C, featuring stranded copper conductor and crosslinked pvc insulation with minimum bending radius 5 × OD.

Approved

Oil-resistant

Flame-retardant

Configuration

Order designation: AVX 4G2.5
Outer Ø ≈: 10.8 mm
Total weight ≈: 186 kg/km
Min. bend R (fixed): 86 mm
Configuration: 4 × 2.5 mm²

All sizes (12)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 60 V DC
Operating temp.: −40…+100 °C
Min. bend radius: 5 × OD
Conductor: copper conductor
Outer layer: Crosslinked PVC
Standard: JASO D 611

Typical values for this cable type, based on JASO D 611 / ISO 6722-1 — confirmed in the datasheet and quotation for your order.

Application fit

Is AVX right for your machine?

Switchgear & control cabinet wiring

Suitable

Engineered and verified for cabinet chassis service in accordance with JASO D 611 / ISO 6722-1.

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per JASO D 611 / ISO 6722-1.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Motorised monospiral reel

Not suitable

Not designed for high-speed monospiral crane reeling; select a dedicated reeling cable.

NSHTOU Reeling Cable

Typical machinesAutomotive & Commercial VehiclesPassenger & Commercial Vehicle HarnessesEV Traction, Braking (EPB) & Chassis SensorsHeavy-Duty Truck & Off-Highway EquipmentAutomotive Tier-1 Actuator & Sensor Subsystems

Construction

Layer by layer

Shown: AVX (JASO D 611 / ISO 6722-1) with stranded copper conductor, crosslinked pvc insulation and crosslinked pvc insulation (2-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Stranded copper conductor	High-conductivity copper conductor per JASO D 611 / ISO 6722-1JASO D 611 / ISO 6722-1
2	Crosslinked PVC insulation	Extruded Crosslinked PVC insulation dielectric (continuous layer)JASO D 611 / ISO 6722-1

AVX — Standard Execution

Built to JASO D 611 / ISO 6722-1 with stranded copper conductor and crosslinked pvc insulation

AVX — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per JASO D 611 / ISO 6722-1

AVX — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on JASO D 611 / ISO 6722-1. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty: 60 V DC (JASO D 611 / ISO 6722-1)
Conductor construction: Stranded copper conductor — High-conductivity copper conductor per JASO D 611 / ISO 6722-1
Primary insulation / dielectric: Crosslinked PVC insulation — Extruded Crosslinked PVC insulation dielectric (continuous layer)

Thermal

Continuous operating temperature: −40…+100 °C per JASO D 611 / ISO 6722-1
Short-circuit / peak thermal limit: +160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature: −5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering: Crosslinked PVC insulation — Extruded Crosslinked PVC insulation dielectric (continuous layer)
Minimum bending radius: 5 × OD (installed / static routing)
Layer count & geometry: 2 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability: Engineered for industrial service in accordance with JASO D 611 / ISO 6722-1
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard: JASO D 611 / ISO 6722-1
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: AVX
Customs tariff (HS): 8544.49 / 8544.60 / 7614.10

Sizes

12 standard AVX cable sizes

Manufactured to JASO D 611 / ISO 6722-1 across standard single-core and multi-core cross-sections.

Dimensions, construction & weights
Order designation	Configuration	Outer Ø ≈ mm	Weight ≈ kg/km	Min. bend R fixed mm
AVX Standard Production Schedule (60 V DC · −40…+100 °C)
AVX 3G1.5	3 × 1.5 mm²	8.4	105	68
AVX 4G1.5	4 × 1.5 mm²	9.2	128	74
AVX 5G1.5	5 × 1.5 mm²	10.1	156	81
AVX 3G2.5	3 × 2.5 mm²	9.8	148	78
AVX 4G2.5	4 × 2.5 mm²	10.8	186	86
AVX 5G2.5	5 × 2.5 mm²	11.9	228	95
AVX 4G4	4 × 4.0 mm²	12.6	268	101
AVX 4G6	4 × 6.0 mm²	14.2	365	114
AVX 4G10	4 × 10 mm²	17.5	580	140
AVX 4G16	4 × 16 mm²	20.4	845	163
AVX 4G25	4 × 25 mm²	24.8	1,290	198
AVX 4G35	4 × 35 mm²	27.9	1,710	223

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Single-core and multi-core sizes from 0.5 mm² up to 630 mm² (or AWG/kcmil) available per JASO D 611 / ISO 6722-1.

Conductor resistance & current-carrying capacity
Cross-section	Max. DC R₂₀ Ω/km	Current in air A (30 °C) ≈	Voltage drop mV/A·m
1.5 mm² (AWG 16)	13.30	18	29.0
2.5 mm² (AWG 14)	7.98	26	17.5
4.0 mm² (AWG 12)	4.95	34	10.9
6.0 mm² (AWG 10)	3.30	44	7.3
10 mm² (AWG 8)	1.91	61	4.2
16 mm² (AWG 6)	1.21	82	2.7
25 mm² (AWG 4)	0.78	108	1.7
35 mm² (AWG 2)	0.55	135	1.2

Current ratings are for 3 loaded conductors at 30 °C ambient in free air/tray per IEC 60364-5-52 / NEC.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (JASO D 611 / ISO 6722-1)	DC resistance at 20 °C and geometry within JASO D 611 / ISO 6722-1 class limits	Every manufactured drum / spool
Routine dielectric / spark / structural integrity test (JASO D 611 / ISO 6722-1)	Zero breakdown or structural defect over full production length	Every manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (JASO D 611 / ISO 6722-1)	Full compliance with JASO D 611 / ISO 6722-1 across −40…+100 °C	Type qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

JASO D 611 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX AVX <size> JASO D 611 60 V DC CE

Delivery form: Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths: 500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ: 500 m (stock sizes) · 1000 m (custom production)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFAVX Cross-Linked PVC Heat-Resistant Automotive Low-Voltage Primary – technical datasheet12 sizes · construction, technical data, approvals XLSXAVX spec data (Excel)All 12 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-21
Updated: 2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define AVX (AVX Cross-Linked PVC Heat-Resistant Automotive Low-Voltage Primary Wire)?

AVX (AVX Cross-Linked PVC Heat-Resistant Automotive Low-Voltage Primary Wire) is manufactured in accordance with JASO D 611 / ISO 6722-1 for 60 V DC service over -40 °C to +100 °C. Its 2-layer construction comprises stranded copper conductor, crosslinked pvc insulation.

What is the minimum bending radius and installation temperature for AVX?

The minimum installed bending radius for AVX is 5 × OD across its continuous operating temperature range of -40 °C to +100 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.

How are the concentric layers of AVX arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Stranded copper conductor (High-conductivity copper conductor per JASO D 611 / ISO 6722-1); (02) Crosslinked PVC insulation (Extruded Crosslinked PVC insulation dielectric (continuous layer)).

What factory test certificates are supplied with AVX?

Every production drum or spool of AVX undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per JASO D 611 / ISO 6722-1, and is delivered with an EN 10204 3.1 factory test certificate.

Request a quote

Get an engineering quote for AVX

Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

AVX Cross-Linked PVC Automotive Primary Wire

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

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