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Product

Control & signal cableDIN VDE 0285 / EN 50363-10-2300/500 V · TPE/PUR-50 °C to +90 °C

JZ-45440 P Halogen-Free Unscreened TPE/PUR Control Cable300/500 V -40 to +90 °C halogen-free TPE/PUR control cable for drag chains & oil zones

JZ-45440 P halogen-free unscreened flexible control cable (300/500 V, -40 to +90 °C) combining IEC 60228 Class 5 bare copper conductors, cold-flexible TPE-E core insulation, and a notch- and oil-resistant polyether-PUR outer jacket (TMPU).

Oil-resistant

Flame-retardant

Ozone, UV & moisture

Water-resistant

Configuration

Order designation: JZ-45440 P 4G1.5
Outer Ø ≈: 8.40 mm
Wall thickness: 0.90 mm
Total weight ≈: 133.8 kg/km
Min. bend R (fixed): 34 mm

All sizes (25)

Request a quote Datasheet WhatsApp

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 300/500 V
Temperature: -50…+90 °C
Conductor: Bare Cu Class 5
Core / jacket: TPE / TMPU PUR
Min bend radius: 4 × OD fixed
Halogen-free: IEC 60754-1/2

Typical values for this cable type, based on DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR) — confirmed in the datasheet and quotation for your order.

Application fit

Is JZ-45440 P right for your machine?

Select JZ-45440 P for machine tools, CNC machining centres, wind turbines, and automated assembly lines exposed to cutting oils, synthetic lubricants, and cold-weather flexing.

Energy chain / drag chain

Suitable

TPE core insulation and low-adhesion PUR jacket support occasional drag-chain and repetitive machine-tool flexing down to -40 °C.

Switchgear & control cabinet wiring

Suitable

Compact core diameter and 4 × OD fixed bend radius simplify routing through tight hydraulic and pneumatic machine manifolds.

Fixed installation

Suitable

TMPU polyurethane outer jacket resists mineral oils, synthetic cutting emulsions, hydrolysis, and microbial attack.

VFD inverter to AC motor screened feeder

Not suitable

Unscreened construction does not attenuate high-frequency EMI; choose JZ-50440 CP with tinned copper braid for EMC zones.

Use JZ-50440 CP (Screened)

Typical machinesCNC Machine Tools & Transfer LinesWind Turbine Nacelles & Pitch SystemsAutomotive Stamping & Body ShopsHydraulic & Lubrication SkidsCold-Storage Logistics

Construction

Layer by layer

Halogen-free unscreened TPE/PUR build: Class 5 bare copper conductors, numbered TPE core insulation + GNYE, non-wicking filler wrap, and grey TMPU outer jacket.

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Fine-stranded bare copper	Annealed electrolytic bare copper wires (IEC 60228 / DIN VDE 0295 Class 5)High fatigue life under machine-tool vibration and flexing
2	Halogen-free TPE core insulation	Thermoplastic elastomer / special polyolefin compound (black cores with white numbers + green/yellow earth)Remains flexible down to -50 °C with high insulation resistance
3	Core bedding fleece	Halogen-free non-woven separating fleece over short-lay stranded coresDecouples the core bundle from the outer jacket during tight bending
4	Polyurethane (TMPU) outer sheath	Halogen-free, flame-retardant thermoplastic polyurethane compound TMPU (EN 50363-10-2, grey RAL 7001)Superior abrasion, notch, cutting-fluid, hydrolysis, and UV resistance

JZ-45440 P (3G–42G)

Black white-numbered TPE cores including green/yellow protective earth core

OZ-45440 P (2×–7×)

Numbered TPE cores without green/yellow conductor for isolated control circuits

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U: 300/500 V AC
AC dielectric test voltage: 3,000 V AC (50 Hz, 5 min)
Insulation resistance: ≥ 20 MΩ·km at +20 °C
Conductor DC resistance: IEC 60228 Class 5 bare copper

Thermal

Operating temp. (fixed): -50 °C to +90 °C
Operating temp. (flexing): -40 °C to +90 °C
Short-circuit conductor temp.: +150 °C max.

Mechanical

Conductor stranding: IEC 60228 Class 5 fine-stranded Cu
Min. bending radius (fixed): 4 × overall cable diameter
Min. bending radius (flexing): 7.5 × overall cable diameter

Resistance

Oil & coolant resistance: EN 60811-404 mineral oils & cutting fluids
Halogen-free & acid gas: IEC 60754-1 & IEC 60754-2 compliant
Hydrolysis & microbe resistance: Polyether-PUR resists hydrolysis & microbes

Reference standards

Design reference: DIN VDE 0285-525-2-21 / EN 50363-10-2
Core identification: DIN VDE 0293-334 black numbered + GNYE
RoHS & REACH: RoHS 3, REACH & LABS/silicone-free

Identification

Outer sheath colour: Silver grey (RAL 7001)
Surface legend: TEBAOFLEX JZ-45440 P [nGmm²] 300/500V HALOGEN-FREE
Customs tariff (HS): 8544.49

Sizes

25 standard configurations (JZ-45440 P)

Engineering dimensions, conductor stranding, mass and electrical ratings for JZ-45440 P per DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR).

Dimensions & weights
Order designation	Cross-section / size	Conductor build	Wall ≈ mm	Outer Ø ≈ mm	Metal kg/km	Weight ≈ kg/km	Min. bend R fixed mm
Standard JZ-45440 P configurations
JZ-45440 P 2×0.5	2×0.5 mm²	Class 5 Cu (0.5 mm²)	0.90	5.50	9.6	42.3	22
JZ-45440 P 3G0.5	3G0.5 mm²	Class 5 Cu (0.5 mm²)	0.90	5.80	14.4	50.7	23
JZ-45440 P 4G0.5	4G0.5 mm²	Class 5 Cu (0.5 mm²)	0.90	6.30	19.2	62.1	25
JZ-45440 P 5G0.5	5G0.5 mm²	Class 5 Cu (0.5 mm²)	0.90	6.80	24.0	73.9	27
JZ-45440 P 7G0.5	7G0.5 mm²	Class 5 Cu (0.5 mm²)	0.90	7.30	33.6	91.2	29
JZ-45440 P 12G0.5	12G0.5 mm²	Class 5 Cu (0.5 mm²)	1.10	9.90	57.6	163.5	40
JZ-45440 P 3G0.75	3G0.75 mm²	Class 5 Cu (0.75 mm²)	0.90	6.20	21.6	63.1	25
JZ-45440 P 4G0.75	4G0.75 mm²	Class 5 Cu (0.75 mm²)	0.90	6.80	28.8	78.7	27
JZ-45440 P 5G0.75	5G0.75 mm²	Class 5 Cu (0.75 mm²)	0.90	7.30	36.0	93.6	29
JZ-45440 P 7G0.75	7G0.75 mm²	Class 5 Cu (0.75 mm²)	0.90	8.00	50.4	119.5	32
JZ-45440 P 12G0.75	12G0.75 mm²	Class 5 Cu (0.75 mm²)	1.10	10.70	86.4	210.0	43
JZ-45440 P 18G0.75	18G0.75 mm²	Class 5 Cu (0.75 mm²)	1.10	12.50	129.6	298.4	50
JZ-45440 P 3G1	3G1 mm²	Class 5 Cu (1 mm²)	0.90	6.60	28.8	75.8	26
JZ-45440 P 4G1	4G1 mm²	Class 5 Cu (1 mm²)	0.90	7.20	38.4	94.4	29
JZ-45440 P 5G1	5G1 mm²	Class 5 Cu (1 mm²)	0.90	7.80	48.0	113.7	31
JZ-45440 P 7G1	7G1 mm²	Class 5 Cu (1 mm²)	0.90	8.50	67.2	145.2	34
JZ-45440 P 12G1	12G1 mm²	Class 5 Cu (1 mm²)	1.10	11.50	115.2	258.0	46
JZ-45440 P 3G1.5	3G1.5 mm²	Class 5 Cu (1.5 mm²)	0.90	7.70	43.2	107.2	31
JZ-45440 P 4G1.5	4G1.5 mm²	Class 5 Cu (1.5 mm²)	0.90	8.40	57.6	133.8	34
JZ-45440 P 5G1.5	5G1.5 mm²	Class 5 Cu (1.5 mm²)	0.90	9.20	72.0	163.4	37
JZ-45440 P 7G1.5	7G1.5 mm²	Class 5 Cu (1.5 mm²)	0.90	10.00	100.8	208.8	40
JZ-45440 P 12G1.5	12G1.5 mm²	Class 5 Cu (1.5 mm²)	1.10	13.60	172.8	372.6	54
JZ-45440 P 4G2.5	4G2.5 mm²	Class 5 Cu (2.5 mm²)	0.90	9.60	96.0	195.5	38
JZ-45440 P 5G2.5	5G2.5 mm²	Class 5 Cu (2.5 mm²)	0.90	10.50	120.0	239.1	42
JZ-45440 P 4G4	4G4 mm²	Class 5 Cu (4 mm²)	0.90	11.90	153.6	306.5	48

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Outer diameters and weights are nominal engineering values for JZ-45440 P subject to standard manufacturing tolerances per DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR).

Electrical & rating data
Configuration	Max. DC R @ 20 °C Ω/km	Primary rating (A or nF/km)	Secondary rating	Dielectric test V AC rms
2×0.5 mm²	39.00	9.0	7.0	3,000
3G0.5 mm²	39.00	9.0	7.0	3,000
4G0.5 mm²	39.00	9.0	7.0	3,000
5G0.5 mm²	39.00	9.0	7.0	3,000
7G0.5 mm²	39.00	9.0	7.0	3,000
12G0.5 mm²	39.00	9.0	7.0	3,000
3G0.75 mm²	26.00	12.0	9.0	3,000
4G0.75 mm²	26.00	12.0	9.0	3,000
5G0.75 mm²	26.00	12.0	9.0	3,000
7G0.75 mm²	26.00	12.0	9.0	3,000
12G0.75 mm²	26.00	12.0	9.0	3,000
18G0.75 mm²	26.00	12.0	9.0	3,000
3G1 mm²	19.50	15.0	11.0	3,000
4G1 mm²	19.50	15.0	11.0	3,000
5G1 mm²	19.50	15.0	11.0	3,000
7G1 mm²	19.50	15.0	11.0	3,000
12G1 mm²	19.50	15.0	11.0	3,000
3G1.5 mm²	13.30	18.0	14.0	3,000
4G1.5 mm²	13.30	18.0	14.0	3,000
5G1.5 mm²	13.30	18.0	14.0	3,000
7G1.5 mm²	13.30	18.0	14.0	3,000
12G1.5 mm²	13.30	18.0	14.0	3,000
4G2.5 mm²	7.98	26.0	20.0	3,000
5G2.5 mm²	7.98	26.0	20.0	3,000
4G4 mm²	4.95	34.0	26.0	3,000

Electrical resistance at +20 °C and dielectric withstand voltages verified per DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR).

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Dielectric spark / high-voltage withstand test	100 % in-line spark and AC/DC dielectric withstand per DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR)	Every manufactured length
Conductor DC resistance & continuity check	Within maximum 20 °C resistance limit specified for JZ-45440 P	Every spool or drum length
Sample tests
Insulation resistance & dimensional verification	Wall thickness, concentricity and insulation resistance per DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR)	Per production batch
Environmental, mechanical & EMC qualification	Qualified to DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR) thermal, mechanical and environmental performance criteria	Type qualification

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DIN VDE 0285-525-2-21 / EN 50363-10-2 (TPE/PUR)CE (2014/35/EU) & RoHS 3 (2015/863/EU) CompliantREACH SVHC Compliance Verified

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX JZ-45440 P 4G1.5 300/500V TPE/PUR HALOGEN-FREE CE

Delivery form: Export wooden drums, tactical reels or coils
Standard lengths: 100 m · 500 m · 1000 m (or custom cut lengths)
MOQ: 100 m (stock sizes) · 300–500 m (custom build)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FOB, CIF, DAP

Technical documents

Downloads

PDFJZ-45440 P Halogen-Free Unscreened TPE/PUR Control Cable – technical datasheet25 sizes · construction, technical data, approvals XLSXJZ-45440 P spec data (Excel)All 25 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-20
Updated: 2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why combine TPE core insulation with a PUR outer sheath in JZ-45440 P?

Thermoplastic elastomer (TPE) core insulation provides low dielectric loss, small core diameter, and sub-zero elasticity down to -50 °C without halogens, while the cross-linked/thermoplastic polyurethane (TMPU) outer jacket delivers unmatched resistance to abrasion, metal chips, and machining coolants.

What is the difference between JZ-45440 P and JZ-50440 CP?

JZ-45440 P is the unscreened TPE/PUR control cable for general machine-tool and automation actuators, whereas JZ-50440 CP adds a halogen-free inner bedding and an overall tinned copper wire braid screen ('C') for EMC-sensitive signal and drive circuits.

Is JZ-45440 P suitable for automotive paint-shop (LABS-free) environments?

Yes. JZ-45440 P is manufactured free from paint-wetting impairment substances (LABS / PWIS / silicone-free), making it safe for automotive body-in-white and paint-shop conveyor installations.

Can JZ-45440 P be used outdoors and in wet sumps?

Yes. The polyether-based TMPU jacket is UV-resistant, hydrolysis-resistant in warm water/emulsions, and immune to microbial degradation.

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01Selected sizes

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03Message for our engineers

JZ-45440 P Halogen-Free Unscreened TPE/PUR Control Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
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Datasheet Request a quote

JZ-45440 P Halogen-Free Unscreened TPE/PUR Control Cable300/500 V -40 to +90 °C halogen-free TPE/PUR control cable for drag chains & oil zones

Energy chain / drag chain

Switchgear & control cabinet wiring

Fixed installation

VFD inverter to AC motor screened feeder

JZ-45440 P (3G–42G)

OZ-45440 P (2×–7×)

Electrical

Thermal

Mechanical

Resistance

Reference standards

Identification

Inspection certificate

Product approvals

Company certificates

01Selected sizes

02Reel & motion

03Message for our engineers

JZ-50440 CP

ROBUST 210 / 215C

SABclean S 776 / S 780 C

GP 400 SF S Control