Low-smoke halogen-free cablesEN 50525-3-21U0/U 450/750 VEI8/EM8 LSZH · Cat. C

H07ZZ-F Halogen-Free Rubber CableHarmonised 450/750 V EI8/EM8 low-smoke zero-halogen (LSZH) flexible rubber cable

Harmonised 450/750 V (0.6/1 kV fixed protected) low-smoke zero-halogen flexible rubber cable to EN 50525-3-21 with Class 5 copper conductors, +90 °C EI8 LSZH core insulation and EM8 LSZH elastomer sheath for public buildings, tunnels, data centres and events.

Flame-retardant
Approved
Outdoor & humid
LSZH · EN 60754 / 61034
Order designation
H07ZZ-F 5G6
Outer Ø min
17.3 mm
Outer Ø max
18.8 mm
Weight ≈
610 kg/km
Min. bend R
75 mm
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
450/750 V
0.6/1 kV fixed protected · 2.5 kV test
Conductor temp.
+90 °C max.
+250 °C short-circuit (5 s)
Ambient temp.
−5…+70 °C
Flexing (−40…+70 °C fixed)
Bending radius
4–8 × OD
4–6 × OD fixed · 6–8 × OD flexing
Fire & smoke
IEC 60332-3-24
Bunched flame + IEC 60754 / 61034
Size range
1.5–240 mm²
1 to 12 cores · EI8/EM8 LSZH

Typical values for this cable type, based on EN 50525-3-21 (HD 22.13) — confirmed in the datasheet and quotation for your order.

Application fit

Is H07ZZ-F right for your machine?

H07ZZ-F replaces polychloroprene H07RN-F wherever fire safety specifications prohibit halogenated smoke and acid gas emission (EN 60754-2, EN 61034-2, IEC 60332-3-24).

Trailing & towing

Suitable

Temporary power distribution, mobile generators, stage lighting and event rigging inside public venues and tunnels.

Fixed installation

Suitable

Protected 0.6/1 kV feeders in airports, hospitals, metro stations, data centres and exhibition halls.

Festoon & line chain

Suitable

Indoor overhead crane festoons and hoist loops in fire-regulated industrial buildings.

Immersion & wet locations

Not suitable

EM8 LSZH compound is for dry or damp interiors and temporary outdoor use, not continuous water submersion.

Use H07RN8-F AD8
Typical machinesAirports, metro & rail stationsHospitals, theatres & event venuesData centres & UPS loadbank testingTunnels & underground civil worksFire-regulated industrial plants

Construction

Layer by layer

Shown: H07ZZ-F 5G6 — Class 5 bare copper conductors, +90 °C EI8 cross-linked LSZH elastomer core insulation and black EM8 LSZH elastomer outer sheath.

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible copper conductorFine-stranded bare copper wire (IEC 60228 Class 5)EN 60228 Class 5
2Separator tapeHalogen-free polyester foil separator over conductor on larger sizesClean stripping & core flexibility
3LSZH elastomer insulationCross-linked halogen-free low-smoke elastomeric compound Type EI8 (+90 °C)EN 50363-5 EI8
4LSZH elastomer outer sheathCross-linked halogen-free, low-smoke, flame-retardant elastomeric compound Type EM8, blackEN 50363-6 EM8 · IEC 60754-2 & IEC 61034-2

H07ZZ-F Single-Core (1×1.5–1×240)

Halogen-free single-core flexible power tails for UPS, data centre loadbanks and switchgear

H07ZZ-F Multicore (2–12C, 1.5–50)

Halogen-free multi-core flexible power and control cables with HD 308 S2 colour or numbered cores

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on EN 50525-3-21 (HD 22.13). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage U0/U
450/750 V AC (0.6/1 kV fixed protected)
Max. operating voltage
495/825 V AC (up to 1000 V AC protected)
AC test voltage
2500 V AC (50 Hz, 15 min)
Conductor stranding
IEC 60228 Class 5 fine-stranded bare copper
Current rating basis
DIN VDE 0298-4 (+90 °C conductor rating)

Thermal

Max. conductor temperature
+90 °C continuous operation
Short-circuit temperature
+250 °C max. (up to 5 s)
Temperature, flexing
−5 °C to +70 °C
Temperature, fixed
−40 °C to +70 °C

Mechanical

Min. bending radius, fixed
4 × OD (OD ≤ 25 mm) · 6 × OD (OD > 25 mm)
Min. bending radius, moving
6 × OD (OD ≤ 25 mm) · 8 × OD (OD > 25 mm)
Max. tensile load
15 N/mm² dynamic (50 N/mm² static)
Mechanical duty class
Medium-to-heavy mechanical stress (EN 50565-2)

Resistance

Halogen-free / acid gas
EN 60754-1 & EN 60754-2 (pH ≥ 4.3, conductivity ≤ 10 µS/mm)
Smoke density
EN 61034-2 / IEC 61034-2 (light transmittance ≥ 60 %)
Flame propagation
EN 60332-1-2 single & EN 60332-3-24 Cat. C bunched flame
Oil & ozone resistance
EN 60811-404 oil & EN 60811-403 ozone resistant (EM8)

Reference standards

Construction standard
EN 50525-3-21 (HD 22.13 S2 / DIN VDE 0285-525-3-21)
Compound standards
EN 50363-5 Type EI8 & EN 50363-6 Type EM8
Selection & installation
EN 50565-1 & EN 50565-2
RoHS & REACH
2011/65/EU (RoHS 2) & EC 1907/2006 compliant

Identification

Sheath colour
Black
Core identification
HD 308 S2 colour code (≤ 5 cores); black numbered + GN/YE (≥ 6 cores)
Sheath marking
TEBAOFLEX H07ZZ-F <HAR> [Size] 450/750V EN 50525-3-21 LSZH CE
Customs tariff (HS)
8544.49 (insulated conductors ≤ 1000 V)

Sizes

23 standard H07ZZ-F configurations

Typical EN 50525-3-21 (HD 22.13) outer diameter limits, copper content and cable weight.

Dimensions & weights
Order designationCores × mm²AWG ≈Outer Ø min
mm
Outer Ø max
mm
Copper
kg/km
Weight ≈
kg/km
Min. bend R
mm
Enquiry
Single-core H07ZZ-F LSZH power & UPS loadbank leads (16–240 mm²)
H07ZZ-F 1×161×1669.910.815424043
H07ZZ-F 1×351×35213.214.333645557
H07ZZ-F 1×501×50115.216.548063566
H07ZZ-F 1×701×702/017.118.667285074
H07ZZ-F 1×951×953/019.321.09121,13084
H07ZZ-F 1×1201×1204/021.323.21,1521,40593
H07ZZ-F 1×1851×185350 kcmil25.828.01,7762,095112
H07ZZ-F 1×2401×240500 kcmil29.031.52,3042,690126
Multicore H07ZZ-F LSZH power & control cables (3G1.5–4G50)
H07ZZ-F 3G1.53G1.5169.09.84313839
H07ZZ-F 4G1.54G1.5169.910.85817243
H07ZZ-F 5G1.55G1.51610.911.97221048
H07ZZ-F 3G2.53G2.51410.711.67220246
H07ZZ-F 4G2.54G2.51411.812.89625051
H07ZZ-F 5G2.55G2.51413.114.212031257
H07ZZ-F 4G44G41213.614.815436259
H07ZZ-F 5G45G41215.116.419244666
H07ZZ-F 4G64G61015.516.823049567
H07ZZ-F 5G65G61017.318.828861075
H07ZZ-F 4G104G10820.121.838486087
H07ZZ-F 4G164G16623.225.26141,210101
H07ZZ-F 4G254G25428.030.49601,790122
H07ZZ-F 4G354G35231.534.21,3442,360137
H07ZZ-F 4G504G50136.439.61,9203,250158
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Dimensions and weights are typical values per EN 50525-3-21 (HD 22.13). Minimum fixed bending radius shown is 4 × OD.

Reel check

Will it fit your machine?

A first screen using datasheet values. Engineering confirms drum geometry, acceleration and tension with your quotation.

Check results

Drum core 300 mm ≥ 150 mmBending radius OK (4 × OD 18.8 mm)
Minimum bending radius
75 mm
Min. drum core diameter
≈ 150 mm
Cable weight on drum
30.5 kg
Copper content
14.4 kg
Indicative only: based on the datasheet outer diameter and 4 × OD bending radius. Current derating for wound layers per DIN VDE 0298-4 is assessed separately.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
AC voltage test2.5 kV AC (50 Hz)Every manufactured length
Conductor DC resistanceIEC 60228 Class 5 (bare copper)Every manufactured length
Sample tests
Vertical flame propagationIEC 60332-1-2 / EN 60332-1-2Per production batch
Insulation & sheath elastomer physical propertiesEN 50525-3-21 (HD 22.13)Type approval

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

EN 50525-3-21 (HD 22.13)CE · RoHS 2 (2011/65/EU) · REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX H07ZZ-F 450/750 V [Size] EN 50525-3-21 LSZH CE
Delivery form
Export wooden drums or coils, cut-to-length on request
Packaging
Heat-treated ISPM-15 timber drums with sealed cable ends
Conductor / sheath options
Custom core counts, pilot cores or sheath colours on request

Technical documents

Downloads

Revision
2026-10-20
Updated
2026-10-20

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

Why does H07RN-F fail LSZH fire specifications while H07ZZ-F passes?
Standard H07RN-F uses a polychloroprene (chlorinated rubber) EM2 outer sheath that releases dense black smoke and corrosive hydrochloric acid gas when burned. H07ZZ-F is built to EN 50525-3-21 using cross-linked EI8/EM8 zero-halogen compounds that pass EN 60754-2 acid gas, EN 61034-2 light transmittance (≥ 60 %) and EN 60332-3-24 Cat. C bunched flame tests.
What does 'ZZ' mean in the H07ZZ-F designation?
Under the CENELEC harmonised code, 'Z' designates a cross-linked polyolefin or elastomeric compound with low emission of corrosive gases and smoke when exposed to fire. 'ZZ' means both the core insulation (Type EI8) and the outer sheath (Type EM8) are low-smoke zero-halogen thermoset elastomers.
Where is H07ZZ-F most commonly required instead of H07RN-F?
H07ZZ-F is specified for data centre loadbank commissioning, airport terminals, underground metro stations, theatres, exhibition halls, hospitals and tunnel construction where flexible rubber mechanical handling is needed inside occupied or enclosed spaces.
What if I need a 0.6/1 kV heavy mining-grade halogen-free rubber cable?
For heavy underground mining, tunnelling and severe mechanical trailing at 0.6/1 kV where halogen-free fire performance is required, compare H07ZZ-F with our NSHXÖU-J / NSHXÖU-O cable to DIN VDE 0250-812.

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03Message for our engineers

H07ZZ-F Halogen-Free Rubber Cable

Selected sizes:


Reel & motion:
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