Contact

Flat Type W 2000 V MSHA Two-Conductor Shuttle Car CableFlat Type W 2000 V ICEA S-75-381 / NEMA WC 58 MSHA-listed two-conductor flat portable power cable for DC shuttle cars and roof bolters, with parallel rope-lay tinned copper cores, 90 °C EPR insulation, reinforcing braid and mold-cured CPE jacket.

Engineered for underground mining, open-cast excavation, shaft infrastructure and heavy industrial service per ICEA S-75-381 / NEMA WC 58 / MSHA across -40 to +90 °C.

Anti-torsion braid
Oil-resistant
Flame-retardant
Approved
Order designation
Flat Type W 2×2 AWG (20.6×38.1 mm)
Outer Ø ≈
38.1 mm
Net weight ≈
1,890 kg/km
Tensile rating ≈
13.4 kN
Core / stranding
259-wire tinned Cu
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
2000 V
2000 V DC/AC shuttle car & reel duty
Operating temp.
-40 to +90 °C
Continuous mining & industrial duty
Min. bend radius
6 × OD
Fixed installation / dynamic routing
Core / conductor
2×6 AWG–4/0 AWG
Parallel rope-lay tinned copper
Outer protection
Flat EHD CPE
Integral-web inner + mold-cured CPE
Standard
ICEA S-75-381
ICEA S-75-381 / NEMA WC 58 / MSHA

Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 / MSHA — confirmed in the datasheet and quotation for your order.

Application fit

Is Flat Type W right for your machine?

Engineered for underground mining, open-cast excavation, shaft infrastructure and heavy industrial service per ICEA S-75-381 / NEMA WC 58 / MSHA across -40 to +90 °C.

Trailing & towing

Suitable

Engineered for heavy-duty mobile mining and industrial trailing duty per ICEA S-75-381 / NEMA WC 58 / MSHA.

Mine roadway & tunnel wall hangers

Suitable

Suitable for underground coal/hard-rock roadways, shuttle cars and quarry feeders (-40 to +90 °C).

Fixed installation

Suitable

Can be installed on cable trays, hangers and mobile skid interconnections within 6 × OD.

Typical machinesMining & TunnellingUnderground Coal & Hard-Rock MiningOpen-Cast Excavators, Draglines & ShovelsVertical Mine Shafts, Hoists & BoreholesTunneling, Mineral Processing & Slurry Plants

Construction

Layer by layer

Shown: Flat Type W (ICEA S-75-381 / NEMA WC 58 / MSHA) featuring parallel conductors (2×2 awg), 90 °c epr insulation (black & white) and flat outer jacket (mold-cured cpe) (5-layer construction).

12345
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Parallel Conductors (2×2 AWG)Rope-lay stranded annealed tinned copper (259 wires) + separator tape
290 °C EPR Insulation (Black & White)High-dielectric ethylene propylene rubber phase insulation
3Integral-Web Inner JacketBridged black elastomeric inner jacket locking parallel conductor spacing
4Assembly Reinforcing BraidOpen-weave high-tenacity synthetic yarn braid over inner jacket assembly
5Flat Outer Jacket (Mold-Cured CPE)Extra-heavy-duty black crosslinked CPE flat mining jacket

Flat Type W — Standard Mining Execution

Built to ICEA S-75-381 / NEMA WC 58 / MSHA with parallel conductors (2×2 awg) and flat outer jacket (mold-cured cpe)

Flat Type W — Custom Drum Length & Gland Kit

Available in custom shaft/roadway drum lengths or pre-terminated assemblies

Flat Type W — Routine & Flame Test Certified

Supplied with EN 10204 3.1 routine dielectric, resistance & flame test report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ICEA S-75-381 / NEMA WC 58 / MSHA. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty
2000 V (ICEA S-75-381 / NEMA WC 58 / MSHA)
Core / conductor construction
Parallel Conductors (2×2 AWG) — Rope-lay stranded annealed tinned copper (259 wires) + separator tape
Primary dielectric / buffering
90 °C EPR Insulation (Black & White) — High-dielectric ethylene propylene rubber phase insulation

Thermal

Continuous operating temperature
-40 to +90 °C (mining & industrial service)
Short-circuit / peak thermal rating
Verified thermal stability per ICEA S-75-381 / NEMA WC 58 / MSHA
Storage & transport temperature
−40…+80 °C on export wooden/steel drum

Mechanical

Outer protection / armouring
Flat Outer Jacket (Mold-Cured CPE) — Extra-heavy-duty black crosslinked CPE flat mining jacket
Minimum bending radius
6 × OD
Crush, impact & abrasion duty
Heavy-duty mining rock-cut, impact and tensile protection per ICEA S-75-381 / NEMA WC 58 / MSHA

Resistance

Flame retardancy & mine fire safety
Self-extinguishing / flame-retardant mining jacket per ICEA S-75-381 / NEMA WC 58 / MSHA
Mine water, oil & chemical resistance
Resistant to acidic mine water, hydraulic oils and abrasion per ICEA S-75-381 / NEMA WC 58 / MSHA
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
ICEA S-75-381 / NEMA WC 58 / MSHA
Flame & environmental test standards
IEC 60332 / MSHA / EN 60794 / IEC 60228
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
Flat Type W
Sheath colour & metre marking
Continuous metre-marked black mining outer sheath
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard Flat Type W mining & industrial configurations

Manufactured to ICEA S-75-381 / NEMA WC 58 / MSHA for underground mining, open-cast excavation, shaft and heavy industrial systems.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Tensile rating
kN ≈
Min. bend R
mm
Enquiry
Flat Type W Construction Schedule (-40 to +90 °C)
Flat Type W 2×4 AWG (17.5×33.0 mm)2 × 4 AWG Flat Twin259-wire tinned Cu33.01,3408.4200
Flat Type W 2×2 AWG (20.6×38.1 mm)2 × 2 AWG Flat Twin259-wire tinned Cu38.11,89013.4230
Flat Type W 2×1/0 AWG (23.6×44.5 mm)2 × 1/0 AWG Flat Twin259-wire tinned Cu44.52,68021.3265
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core cross-sections, pair/fibre counts, armour grades and factory drum lengths available per ICEA S-75-381 / NEMA WC 58 / MSHA.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor resistance, continuity & dimensional verification (ICEA S-75-381 / NEMA WC 58 / MSHA)DC resistance at 20 °C / optical attenuation and outer diameter within ICEA S-75-381 / NEMA WC 58 / MSHA tolerancesEvery manufactured drum length
High-voltage dielectric & insulation resistance test (ICEA S-75-381 / NEMA WC 58 / MSHA)Zero dielectric breakdown and verified insulation resistance over full production lengthEvery manufactured drum length
Sample tests
Flame propagation, mechanical crush & thermal ageing qualification (ICEA S-75-381 / NEMA WC 58 / MSHA)Verified flame retardancy, mechanical integrity and thermal endurance across -40 to +90 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ICEA S-75-381 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX Flat Type W ICEA S-75-381 2000 V CE
Delivery form
Heavy-duty export fumigated wooden drums or steel mine reels
Standard lengths
500 m, 1,000 m or custom continuous shaft/reeling lengths
MOQ
100 m (standard configurations) · 500 m (custom builds)
Lead time
2–5 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-24
Updated
2026-10-24

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define Flat Type W (Flat Type W 2000 V MSHA Two-Conductor Shuttle Car Cable)?
Flat Type W (Flat Type W 2000 V MSHA Two-Conductor Shuttle Car Cable) is manufactured in accordance with ICEA S-75-381 / NEMA WC 58 / MSHA for 2000 V duty over -40 to +90 °C. Its 5-layer construction comprises Parallel Conductors (2×2 AWG), 90 °C EPR Insulation (Black & White) and Flat Outer Jacket (Mold-Cured CPE).
What is the minimum bending radius and operating temperature range for Flat Type W?
The minimum bending radius for Flat Type W is 6 × OD across its continuous operating temperature range of -40 to +90 °C, ensuring mechanical and dielectric reliability in mining and heavy industrial service.
How are the concentric layers of Flat Type W arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Parallel Conductors (2×2 AWG) (Rope-lay stranded annealed tinned copper (259 wires) + separator tape); (02) 90 °C EPR Insulation (Black & White) (High-dielectric ethylene propylene rubber phase insulation); (03) Integral-Web Inner Jacket (Bridged black elastomeric inner jacket locking parallel conductor spacing); (04) Assembly Reinforcing Braid (Open-weave high-tenacity synthetic yarn braid over inner jacket assembly); (05) Flat Outer Jacket (Mold-Cured CPE) (Extra-heavy-duty black crosslinked CPE flat mining jacket).
What factory test certificates are supplied with Flat Type W?
Every production drum of Flat Type W undergoes routine conductor resistance/continuity, high-voltage dielectric and dimensional testing per ICEA S-75-381 / NEMA WC 58 / MSHA, and is delivered with an EN 10204 3.1 factory test certificate.

Request a quote

Get an engineering quote for Flat Type W

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

03Message for our engineers

Flat Type W 2000 V MSHA Two-Conductor Shuttle Car Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions: 
Send via WhatsApp

DatasheetRequest a quote