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Product

ISO 6722-2 Class B FLALRY ISO 6722-2 Class B / LV 112-260 V DC−40…+105 °C

FLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum WireISO 6722-2 Class B / LV 112-2 · 60 V DC · -40 °C to +105 °C industrial FLALRY construction

FLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum Automotive Battery/Harness Wire (FLALRY) engineered to ISO 6722-2 Class B / LV 112-2 for 60 V DC service across -40 °C to +105 °C, featuring stranded aluminum conductor and thin-wall pvc insulation

Approved

Oil-resistant

Flame-retardant

Configuration

Order designation: FLALRY 4G2.5
Outer Ø ≈: 10.8 mm
Total weight ≈: 186 kg/km
Min. bend R (fixed): 86 mm
Configuration: 4 × 2.5 mm²

All sizes (12)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 60 V DC
Operating temp.: −40…+105 °C
Min. bend radius: 6 × OD
Conductor: aluminum conduct
Outer layer: Thin-wall PVC
Standard: ISO 6722-2

Typical values for this cable type, based on ISO 6722-2 Class B / LV 112-2 — confirmed in the datasheet and quotation for your order.

Application fit

Is FLALRY right for your machine?

Switchgear & control cabinet wiring

Suitable

Engineered and verified for cabinet chassis service in accordance with ISO 6722-2 Class B / LV 112-2.

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per ISO 6722-2 Class B / LV 112-2.

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Motorised monospiral reel

Not suitable

Not designed for high-speed monospiral crane reeling; select a dedicated reeling cable.

NSHTOU Reeling Cable

Typical machinesAutomotive & Commercial VehiclesPassenger & Commercial Vehicle HarnessesEV Traction, Braking (EPB) & Chassis SensorsHeavy-Duty Truck & Off-Highway EquipmentAutomotive Tier-1 Actuator & Sensor Subsystems

Construction

Layer by layer

Shown: FLALRY (ISO 6722-2 Class B / LV 112-2) with stranded aluminum conductor, thin-wall pvc insulation and thin-wall pvc insulation (2-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Stranded aluminum conductor	High-conductivity aluminum conductor per ISO 6722-2 Class B / LV 112-2ISO 6722-2 Class B / LV 112-2
2	Thin-wall PVC insulation	Extruded Thin-wall PVC insulation dielectric (continuous layer)ISO 6722-2 Class B / LV 112-2

FLALRY — Standard Execution

Built to ISO 6722-2 Class B / LV 112-2 with stranded aluminum conductor and thin-wall pvc insulation

FLALRY — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per ISO 6722-2 Class B / LV 112-2

FLALRY — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ISO 6722-2 Class B / LV 112-2. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty: 60 V DC (ISO 6722-2 Class B / LV 112-2)
Conductor construction: Stranded aluminum conductor — High-conductivity aluminum conductor per ISO 6722-2 Class B / LV 112-2
Primary insulation / dielectric: Thin-wall PVC insulation — Extruded Thin-wall PVC insulation dielectric (continuous layer)

Thermal

Continuous operating temperature: −40…+105 °C per ISO 6722-2 Class B / LV 112-2
Short-circuit / peak thermal limit: +160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature: −5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering: Thin-wall PVC insulation — Extruded Thin-wall PVC insulation dielectric (continuous layer)
Minimum bending radius: 6 × OD (installed / static routing)
Layer count & geometry: 2 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability: Engineered for industrial service in accordance with ISO 6722-2 Class B / LV 112-2
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard: ISO 6722-2 Class B / LV 112-2
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: FLALRY
Customs tariff (HS): 8544.49 / 8544.60 / 7614.10

Sizes

12 standard FLALRY cable sizes

Manufactured to ISO 6722-2 Class B / LV 112-2 across standard single-core and multi-core cross-sections.

Dimensions, construction & weights
Order designation	Configuration	Outer Ø ≈ mm	Weight ≈ kg/km	Min. bend R fixed mm
FLALRY Standard Production Schedule (60 V DC · −40…+105 °C)
FLALRY 3G1.5	3 × 1.5 mm²	8.4	105	68
FLALRY 4G1.5	4 × 1.5 mm²	9.2	128	74
FLALRY 5G1.5	5 × 1.5 mm²	10.1	156	81
FLALRY 3G2.5	3 × 2.5 mm²	9.8	148	78
FLALRY 4G2.5	4 × 2.5 mm²	10.8	186	86
FLALRY 5G2.5	5 × 2.5 mm²	11.9	228	95
FLALRY 4G4	4 × 4.0 mm²	12.6	268	101
FLALRY 4G6	4 × 6.0 mm²	14.2	365	114
FLALRY 4G10	4 × 10 mm²	17.5	580	140
FLALRY 4G16	4 × 16 mm²	20.4	845	163
FLALRY 4G25	4 × 25 mm²	24.8	1,290	198
FLALRY 4G35	4 × 35 mm²	27.9	1,710	223

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Single-core and multi-core sizes from 0.5 mm² up to 630 mm² (or AWG/kcmil) available per ISO 6722-2 Class B / LV 112-2.

Conductor resistance & current-carrying capacity
Cross-section	Max. DC R₂₀ Ω/km	Current in air A (30 °C) ≈	Voltage drop mV/A·m
1.5 mm² (AWG 16)	13.30	18	29.0
2.5 mm² (AWG 14)	7.98	26	17.5
4.0 mm² (AWG 12)	4.95	34	10.9
6.0 mm² (AWG 10)	3.30	44	7.3
10 mm² (AWG 8)	1.91	61	4.2
16 mm² (AWG 6)	1.21	82	2.7
25 mm² (AWG 4)	0.78	108	1.7
35 mm² (AWG 2)	0.55	135	1.2

Current ratings are for 3 loaded conductors at 30 °C ambient in free air/tray per IEC 60364-5-52 / NEC.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (ISO 6722-2 Class B / LV 112-2)	DC resistance at 20 °C and geometry within ISO 6722-2 Class B / LV 112-2 class limits	Every manufactured drum / spool
Routine dielectric / spark / structural integrity test (ISO 6722-2 Class B / LV 112-2)	Zero breakdown or structural defect over full production length	Every manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (ISO 6722-2 Class B / LV 112-2)	Full compliance with ISO 6722-2 Class B / LV 112-2 across −40…+105 °C	Type qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ISO 6722-2 Class B CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX FLALRY <size> ISO 6722-2 Class B 60 V DC CE

Delivery form: Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths: 500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ: 500 m (stock sizes) · 1000 m (custom production)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFFLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum – technical datasheet12 sizes · construction, technical data, approvals XLSXFLALRY spec data (Excel)All 12 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-21
Updated: 2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define FLALRY (FLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum Automotive Battery/Harness Wire)?

FLALRY (FLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum Automotive Battery/Harness Wire) is manufactured in accordance with ISO 6722-2 Class B / LV 112-2 for 60 V DC service over -40 °C to +105 °C. Its 2-layer construction comprises stranded aluminum conductor, thin-wall pvc insulation.

What is the minimum bending radius and installation temperature for FLALRY?

The minimum installed bending radius for FLALRY is 6 × OD across its continuous operating temperature range of -40 °C to +105 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.

How are the concentric layers of FLALRY arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Stranded aluminum conductor (High-conductivity aluminum conductor per ISO 6722-2 Class B / LV 112-2); (02) Thin-wall PVC insulation (Extruded Thin-wall PVC insulation dielectric (continuous layer)).

What factory test certificates are supplied with FLALRY?

Every production drum or spool of FLALRY undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per ISO 6722-2 Class B / LV 112-2, and is delivered with an EN 10204 3.1 factory test certificate.

Request a quote

Get an engineering quote for FLALRY

Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

FLALRY (ISO 6722-2) Thin-Wall PVC-Insulated Stranded Aluminum Wire

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
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