Contact
wind turbine drip-loop, tray & pitch control cableASTM B172 Class K / IEC 60502-1600 / 1,000 V (-40 to +125 °C)-40 °C to +125 °C Cross-Linked Elast

1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control CableASTM B172 Class K / IEC 60502-1 — 600 / 1,000 V — -40 to +125 °C Wind Turbine Cable

1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control Cable (ASTM B172 Class K / IEC 60502-1) engineered for 600 / 1,000 V wind turbine service across -40 to +125 °C (min. bend radius 6 × OD).

Anti-torsion braid
EMC screen
Oil-resistant
Approved
Order designation
1.0 kV Class-K EBXL-XLPE ATC-Braided 7G1.5 mm²
Outer Ø ≈
11.4 mm
Net weight ≈
215 kg/km
Max. pulling ≈
2.4 kN
Core / stranding
IEC 60228 Class 5/6 / Class K Cu
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
600 / 1,000 V
Tested per ASTM B172 Class K / IEC 60502
Operating temp.
−40…+125 °C
Cold-climate & nacelle wind service
Min. bend radius
6 × OD
Drip-loop, hub & tower routing
Core / conductor
ASTM Class K Fin
Extra-flexible 30 AWG stranded copper co
Outer protection
-40 °C to +125 °
Wide-temperature torsion-resistant outer
Standard
ASTM B172 Class
ASTM B172 Class K & IEC 60502-1 +125 °C

Typical values for this cable type, based on ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification — confirmed in the datasheet and quotation for your order.

Application fit

Is 1.0 kV Class-K EBXL-XLPE ATC-Braided right for your machine?

1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control Cable (ASTM B172 Class K / IEC 60502-1) engineered for 600 / 1,000 V wind turbine service across -40 to +125 °C (min. bend radius 6 × OD).

Free-hanging vertical run

Suitable

Class 5, Class 6 and Class K extra-flexible copper cores withstand continuous ±150°/m drip-loop and ±450°/0.5m pitch torsion down to −40/−

Fixed installation

Suitable

UL 2277 WTTC 1,000 V / UL 1277 TC-ER 600 V and IEC 0.6/1 kV ratings allow open tray and Exposed Run routing across the nacelle and tower.

Switchgear & control cabinet wiring

Suitable

Number-coded cores and 85% tinned copper braid / foil+braid shields terminate neatly into pitch servo boxes, slip-rings and PLC cabinets.

Energy chain / drag chain

Suitable

PUR-sheathed Class 6 pitch & slip-ring cables (RT 113/123, RT 114/116) handle combined rotary hub motion and bending.

Vertical / spreader reel

Not suitable

Wind turbine control and tray cable is not engineered for deepwater vertical oceanographic lift winches.

Use A304739 BOP MUX Umbilical
Typical machinesRenewable Energy & EV ChargingWind Turbine Rotor Hub Pitch Control & Slip-RingsNacelle-to-Tower Multi-Core Drip-Loop Control BundlesUL 2277 WTTC / TC-ER Nacelle & Tower Cable TraysBlade De-Icing, Trace Heating & Aviation Obstruction Lights

Construction

Layer by layer

Shown: 1.0 kV Class-K EBXL-XLPE ATC-Braided (ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification) featuring astm class k fine stranded copper (2-37 cores), +125 °c ebxl-xlpe core insulation and -40 °c to +125 °c cross-linked elastomer jacket (4-layer construction).

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1ASTM Class K Fine Stranded Copper (2-37 Extra-flexible 30 AWG stranded copper conductors (0.5–16 mm²)
2+125 °C EBXL-XLPE Core InsulationElectron-beam cross-linked polyethylene numbered insulation
3ATC Tinned Copper Wire Braid EMC ShieldHigh-coverage annealed tinned copper braid screen
4-40 °C to +125 °C Cross-Linked ElastomerWide-temperature torsion-resistant outer sheath

1.0 kV Class-K EBXL-XLPE ATC-Braided — Standard Wind Turbine Execution

Built to ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification with astm class k fine stranded copper (2-37 cores) and -40 °c to +125 °c cross-linked elastomer jacket

1.0 kV Class-K EBXL-XLPE ATC-Braided — Pre-Cut Tower / Drip-Loop Kit

Available on bulk export reels or pre-cut to turbine tower section and nacelle drip-loop lengths

1.0 kV Class-K EBXL-XLPE ATC-Braided — Cold Torsion & Routine Certified

Supplied with EN 10204 3.1 routine dielectric, conductor DC resistance & cold-torsion qualification report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / operating system
600 / 1,000 V (ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification)
Core / conductor construction
ASTM Class K Fine Stranded Copper (2-37 Cores) — Extra-flexible 30 AWG stranded copper conductors (0.5–16 mm²)
Primary dielectric / insulation
+125 °C EBXL-XLPE Core Insulation — Electron-beam cross-linked polyethylene numbered insulation

Thermal

Continuous operating temperature
−40…+125 °C (wind turbine nacelle, hub & tower duty)
Low-temperature torsion & cold bend
Verified cold-flex and torsion endurance across −40…+125 °C per ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification
Storage & transport temperature
−40…+80 °C on export wooden/steel cable drum

Mechanical

Outer jacket / sheath protection
-40 °C to +125 °C Cross-Linked Elastomer Jacket — Wide-temperature torsion-resistant outer sheath
Minimum bending radius
6 × OD
Intermediate screen / separator / core layer
ATC Tinned Copper Wire Braid EMC Shield — High-coverage annealed tinned copper braid screen

Resistance

Oil, grease, ozone & UV resistance
Resistant to wind turbine gearbox oil, hydraulic fluid, ozone and UV weathering per ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification
Flame retardancy & smoke/halogen emission
Flame-retardant and environmental performance verified per ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification
Conductor & flame/test standards
IEC 60228 / IEC 60332-1-2 & -3 / UL 2277 WTTC / EN 10204
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
1.0 kV Class-K EBXL-XLPE ATC-Braided
Sheath colour & metre marking
Continuous metre-marked black outer finish (-40 °C to +125 °)
Customs tariff (HS)
8544.49 / 8544.60

Sizes

3 standard 1.0 kV Class-K EBXL-XLPE ATC-Braided wind turbine configurations

Manufactured to ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification for wind turbine yaw drip-loop, pitch control, tower power and converter applications.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Max. pulling
kN ≈
Min. bend R
mm
Enquiry
1.0 kV Class-K EBXL-XLPE ATC-Braided Construction Schedule (−40…+125 °C)
1.0 kV Class-K EBXL-XLPE ATC-Braided 7G1.5 mm²7G1.5 mm² (or 7C × 16 AWG)IEC 60228 Class 5/6 / Class K Cu11.42152.470
1.0 kV Class-K EBXL-XLPE ATC-Braided 12G1.5 mm²12G1.5 mm² (or 12C × 16 AWG)IEC 60228 Class 5/6 / Class K Cu14.83454.190
1.0 kV Class-K EBXL-XLPE ATC-Braided 18G2.5 mm²18G2.5 mm² (or 18C × 14 AWG)IEC 60228 Class 5/6 / Class K Cu19.66809.8120
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom conductor cross-sections, core counts, pre-lugged tower kits and drum lengths available per ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor DC resistance & dimensional verification (ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification)DC resistance at 20 °C and insulation/sheath wall thickness within ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification limitsEvery manufactured drum length
AC high-voltage dielectric & insulation resistance test (ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification)Zero dielectric breakdown and verified insulation resistance for 600 / 1,000 V ratingEvery manufactured drum length
Sample tests
Low-temperature drip-loop torsion, oil & flame qualification (ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification)Verified cold torsion cycle endurance, oil resistance and flame retardancy across −40…+125 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

ASTM B172 Class K / IEC 60502-1 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX 1.0 kV Class-K EBXL-XLPE ATC-Braided ASTM B172 Class K / IEC 60502-1 600 / 1,000 V CE
Delivery form
Heavy-duty export fumigated wooden drums, steel reels or pre-cut wind turbine tower & drip-loop kits
Standard lengths
500 m, 1,000 m or custom cut-to-length nacelle drip-loop and tower section sets
MOQ
100 m (standard configurations) · 300 m (custom wind builds)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-27
Updated
2026-10-27

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define 1.0 kV Class-K EBXL-XLPE ATC-Braided (1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control Cable)?
1.0 kV Class-K EBXL-XLPE ATC-Braided (1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control Cable) is manufactured in accordance with ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification for 600 / 1,000 V wind turbine service over -40 to +125 °C. Its 4-layer construction comprises astm class k fine stranded copper (2-37 cores), +125 °c ebxl-xlpe core insulation and -40 °c to +125 °c cross-linked elastomer jacket.
What is the minimum bending radius and operating temperature range for 1.0 kV Class-K EBXL-XLPE ATC-Braided?
The minimum bending radius for 1.0 kV Class-K EBXL-XLPE ATC-Braided is 6 × OD across its continuous operating temperature range of -40 to +125 °C, ensuring mechanical torsion resistance and dielectric reliability in wind turbine nacelles, hubs and towers.
How are the concentric layers of 1.0 kV Class-K EBXL-XLPE ATC-Braided arranged from inside to outside?
From inside to outside, the construction sequence is: (01) ASTM Class K Fine Stranded Copper (2-37 Cores) — Extra-flexible 30 AWG stranded copper conductors (0.5–16 mm²); (02) +125 °C EBXL-XLPE Core Insulation — Electron-beam cross-linked polyethylene numbered insulation; (03) ATC Tinned Copper Wire Braid EMC Shield — High-coverage annealed tinned copper braid screen; (04) -40 °C to +125 °C Cross-Linked Elastomer Jacket — Wide-temperature torsion-resistant outer sheath.
What factory test certificates are supplied with 1.0 kV Class-K EBXL-XLPE ATC-Braided?
Every production drum of 1.0 kV Class-K EBXL-XLPE ATC-Braided undergoes routine conductor DC resistance, AC high-voltage dielectric and dimensional testing per ASTM B172 Class K & IEC 60502-1 +125 °C EBXL-XLPE ATC-Braided Wind Specification, and is delivered with an EN 10204 3.1 factory test certificate.

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1.0 kV (600/1,000 V) ASTM Class K +125 °C EBXL-XLPE ATC-Braided Wind Turbine Torsion Control Cable

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