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Product

UL AWM Style 20624 FFC FWR UL AWM Style 20624 / 289660 V−40…+105 °C

FFC 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon CableUL AWM Style 20624 / 2896 · 60 V · -40 °C to +105 °C industrial FFC FWR construction

FFC 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon Cable engineered to UL AWM Style 20624 / 2896 for 60 V service across -40 °C to +105 °C, featuring stranded tinned copper conductor and polyester film insulation with minimum bending radius 3 × OD.

Approved

Flame-retardant

Oil-resistant

Configuration

Order designation: FFC FWR 4×2×1.0
Outer Ø ≈: 13.5 mm
Total weight ≈: 264 kg/km
Min. bend R (fixed): 108 mm
Configuration: 4×2×1.0 mm²

All sizes (12)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 60 V
Operating temp.: −40…+105 °C
Min. bend radius: 3 × OD
Conductor: tinned copper
Outer layer: Polyester film
Standard: UL AWM Style

Typical values for this cable type, based on UL AWM Style 20624 / 2896 (+80/+105 °C) — confirmed in the datasheet and quotation for your order.

Application fit

Is FFC FWR right for your machine?

Switchgear & control cabinet wiring

Suitable

Engineered and verified for cabinet chassis service in accordance with UL AWM Style 20624 / 2896 (+80/+105 °C).

Energy chain / drag chain

Suitable

Engineered and verified for chain service in accordance with UL AWM Style 20624 / 2896 (+80/+105 °C).

Fixed installation

Suitable

Qualified for fixed installation on trays, racks, conduits or supports per UL AWM Style 20624 / 2896 (+80/+105 °C).

TBM gantry & advancing tunnel reel

With conditions

Use mechanical conduit or armoured protection where exposed to rock fall or crushing loads.

Typical machinesAutomotive & Commercial VehiclesAutomated Assembly & Packaging LinesCNC Machine Tools & RoboticsPLC/DCS Control & Marshalling CabinetsIndustrial Drives & Motor ManufacturingPassenger & Commercial Vehicle Harnesses

Construction

Layer by layer

Shown: FFC FWR (UL AWM Style 20624 / 2896 (+80/+105 °C)) with stranded tinned copper conductor, white polyester adhesive laminate core insulation and polyester film insulation (3-layer construction).

Schematic, not to scale — generated from the layer data

#	Layer	Material & reference
1	Stranded tinned copper conductor	High-conductivity tinned copper conductor per UL AWM Style 20624 / 2896 (+80/+105 °C)UL AWM Style 20624 / 2896 (+80/+105 °C)
2	White polyester adhesive laminate core insulation	Extruded White polyester adhesive laminate dielectric (continuous layer)UL AWM Style 20624 / 2896 (+80/+105 °C)
3	Polyester film insulation	Extruded Polyester film insulation protective layer (continuous layer)UL AWM Style 20624 / 2896 (+80/+105 °C)

FFC FWR — Standard Execution

Built to UL AWM Style 20624 / 2896 with stranded tinned copper conductor and polyester film insulation

FFC FWR — Custom Cross-Sections

Full range of metric mm² and AWG/kcmil conductor sizes per UL AWM Style 20624 / 2896 (+80/+105 °C)

FFC FWR — Export Drum Supply

Supplied with EN 10204 3.1 routine dielectric & conductor resistance test certificate

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UL AWM Style 20624 / 2896 (+80/+105 °C). Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / duty: 60 V (UL AWM Style 20624 / 2896 (+80/+105 °C))
Conductor construction: Stranded tinned copper conductor — High-conductivity tinned copper conductor per UL AWM Style 20624 / 2896 (+80/+105 °C)
Primary insulation / dielectric: White polyester adhesive laminate core insulation — Extruded White polyester adhesive laminate dielectric (continuous layer)

Thermal

Continuous operating temperature: −40…+105 °C per UL AWM Style 20624 / 2896 (+80/+105 °C)
Short-circuit / peak thermal limit: +160 °C to +250 °C (5 s adiabatic limit depending on dielectric class)
Minimum installation temperature: −5 °C (thermoplastic) / −25 °C (cross-linked or elastomer) / −40 °C (metallic)

Mechanical

Outer protection / covering: Polyester film insulation — Extruded Polyester film insulation protective layer (continuous layer)
Minimum bending radius: 3 × OD (installed / static routing)
Layer count & geometry: 3 concentric/structural layers verified by cross-section inspection

Resistance

Environmental & chemical durability: Engineered for industrial service in accordance with UL AWM Style 20624 / 2896 (+80/+105 °C)
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing product standard: UL AWM Style 20624 / 2896 (+80/+105 °C)
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: FFC FWR
Customs tariff (HS): 8544.49 / 8544.60 / 7614.10

Sizes

12 standard FFC FWR cable configurations

Manufactured to UL AWM Style 20624 / 2896 (+80/+105 °C) in single-pair, multi-pair and multi-unit constructions.

Dimensions, construction & weights
Order designation	Configuration	Outer Ø ≈ mm	Weight ≈ kg/km	Min. bend R fixed mm
FFC FWR Standard Construction Schedule (60 V · −40…+105 °C)
FFC FWR 1×2×0.5	1×2×0.5 mm²	6.4	58	52
FFC FWR 2×2×0.5	2×2×0.5 mm²	9.2	112	74
FFC FWR 4×2×0.5	4×2×0.5 mm²	11.4	176	92
FFC FWR 8×2×0.5	8×2×0.5 mm²	14.8	295	118
FFC FWR 12×2×0.5	12×2×0.5 mm²	17.6	420	141
FFC FWR 1×2×1.0	1×2×1.0 mm²	7.6	86	61
FFC FWR 2×2×1.0	2×2×1.0 mm²	11.0	168	88
FFC FWR 4×2×1.0	4×2×1.0 mm²	13.5	264	108
FFC FWR 8×2×1.0	8×2×1.0 mm²	17.9	465	143
FFC FWR 1×2×1.5	1×2×1.5 mm²	8.5	114	68
FFC FWR 4×2×1.5	4×2×1.5 mm²	15.2	348	122
FFC FWR 12×2×1.5	12×2×1.5 mm²	23.4	860	187

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Additional pair/triad/quad counts (up to 48 pairs) and blue Ex-i intrinsically safe outer sheaths available per UL AWM Style 20624 / 2896 (+80/+105 °C).

Electrical parameters by conductor cross-section
Conductor size	Max. DC R₂₀ Ω/km	Mutual cap. ≈ nF/km	Inductance ≈ mH/km
0.50 mm² (7/0.30 mm · AWG 20)	39.00	115	0.65
0.75 mm² (7/0.37 mm · AWG 18)	26.00	120	0.62
1.00 mm² (7/0.43 mm · AWG 17)	19.50	125	0.60
1.50 mm² (7/0.53 mm · AWG 16)	13.30	135	0.58
2.50 mm² (7/0.67 mm · AWG 14)	7.98	145	0.55

L/R ratio ≤ 25 µH/Ω (0.5–1.0 mm²) and ≤ 40 µH/Ω (1.5 mm²) for intrinsically safe Ex-i circuits.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance & dimensional verification (UL AWM Style 20624 / 2896 (+80/+105 °C))	DC resistance at 20 °C and geometry within UL AWM Style 20624 / 2896 (+80/+105 °C) class limits	Every manufactured drum / spool
Routine dielectric / spark / structural integrity test (UL AWM Style 20624 / 2896 (+80/+105 °C))	Zero breakdown or structural defect over full production length	Every manufactured drum / spool
Sample tests
Thermal aging, mechanical & material qualification (UL AWM Style 20624 / 2896 (+80/+105 °C))	Full compliance with UL AWM Style 20624 / 2896 (+80/+105 °C) across −40…+105 °C	Type qualification & periodic sample audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

UL AWM Style 20624 CompliantEN 10204 3.1 Routine Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX FFC FWR <size> UL AWM Style 20624 60 V CE

Delivery form: Non-returnable fumigated wooden drums or precision DIN spools
Standard lengths: 500 m · 1000 m · 2000 m drums (custom cut lengths on request)
MOQ: 500 m (stock sizes) · 1000 m (custom production)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFFFC 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon Cable – technical datasheet12 sizes · construction, technical data, approvals XLSXFFC FWR spec data (Excel)All 12 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-21
Updated: 2026-10-21

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define FFC FWR (FFC (Flexible Flat Cable) 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon Cable)?

FFC FWR (FFC (Flexible Flat Cable) 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon Cable) is manufactured in accordance with UL AWM Style 20624 / 2896 (+80/+105 °C) for 60 V service over -40 °C to +105 °C. Its 3-layer construction comprises stranded tinned copper conductor, white polyester adhesive laminate core insulation, polyester film insulation.

What is the minimum bending radius and installation temperature for FFC FWR?

The minimum installed bending radius for FFC FWR is 3 × OD across its continuous operating temperature range of -40 °C to +105 °C, ensuring mechanical and dielectric stability without conductor or insulation strain.

How are the concentric layers of FFC FWR arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Stranded tinned copper conductor (High-conductivity tinned copper conductor per UL AWM Style 20624 / 2896 (+80/+105 °C)); (02) White polyester adhesive laminate core insulation (Extruded White polyester adhesive laminate dielectric (continuous layer)); (03) Polyester film insulation (Extruded Polyester film insulation protective layer (continuous layer)).

What factory test certificates are supplied with FFC FWR?

Every production drum or spool of FFC FWR undergoes routine conductor DC resistance, dimensional and dielectric/integrity testing per UL AWM Style 20624 / 2896 (+80/+105 °C), and is delivered with an EN 10204 3.1 factory test certificate.

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Your selection and application details are copied into the enquiry form below.

01Selected sizes

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02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

FFC FWR FFC 0.5/1.0 mm Pitch Laminated Flat Copper Ribbon Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
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