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marine & naval control cableDEF STAN 02-525 / 02-526440/600 V (-30 to +105 °C)NES 518 Low Fire Hazard (LFH) Sheath

DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard CableDEF STAN 02-525 / 02-526 — 440/600 V — -30 to +105 °C Marine & Offshore Cable

DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard Cable (DEF STAN 02-525 / 02-526) engineered for 440/600 V service across -30 to +105 °C (min. bend radius 6 × OD).

Flame-retardant
EMC screen
Oil-resistant
Approved
Order designation
DEF STAN 61-12 PART 25 4G2.5 mm²
Outer Ø ≈
13.2 mm
Net weight ≈
275 kg/km
Tensile rating ≈
1.5 kN
Core / stranding
IEC 60228 Class 2/5 Cu/SnCu
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
440/600 V
Tested per DEF STAN 02-525 / 02-526
Operating temp.
−30…+105 °C
Continuous shipboard & offshore service
Min. bend radius
6 × OD
Marine tray, bulkhead & deck routing
Core / conductor
Flexible Tinned
Class 5 tinned annealed copper conductor
Outer protection
NES 518 Low Fire
Black low-smoke zero-halogen low-toxicit
Standard
DEF STAN 02-525
UK MoD DEF STAN 02-525 (NES 525) / 02-52

Typical values for this cable type, based on UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25 — confirmed in the datasheet and quotation for your order.

Application fit

Is DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) right for your machine?

DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard Cable (DEF STAN 02-525 / 02-526) engineered for 440/600 V service across -30 to +105 °C (min. bend radius 6 × OD).

Fixed installation

Suitable

High-density multi-core construction routes compactly through marine cable trays, bulkheads and equipment racks.

Switchgear & control cabinet wiring

Suitable

Number-coded or colour-coded cores simplify termination inside marine switchgear, bridge consoles and control panels.

Offshore platform & shipboard deck trays

Suitable

Cross-linked LFH/SHF1/Type P jacket resists marine oils, lubricants, moisture and mechanical abrasion.

Drilling jumbo & rotary mast feed

Suitable

High-coverage copper or bronze braid provides both mechanical protection and 360° EMC screening.

Vertical / spreader reel

Not suitable

Fixed shipboard and naval control cable is not intended for vertical deepwater lift winches.

Use A304739 BOP MUX Umbilical
Typical machinesMarine & Offshore CableNaval Frigate, Destroyer & Submarine SystemsShipboard Propulsion & Auxiliary ControlOffshore Drilling Rig Control RoomsMarine Switchgear & Console Interconnects

Construction

Layer by layer

Shown: DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) (UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25) featuring flexible tinned copper (7×1.5 mm²), thin-wall lfh cross-linked insulation and nes 518 low fire hazard (lfh) sheath (4-layer construction).

1234
Schematic, not to scale — generated from the layer data
#LayerMaterial & reference
1Flexible Tinned Copper (7×1.5 mm²)Class 5 tinned annealed copper conductors per BS EN 60228
2Thin-Wall LFH Cross-Linked InsulationWhite number-coded Low Fire Hazard cross-linked insulation
3Tinned Copper / Steel Braid (NES 526 / 5Braided tinned copper screen or galvanized steel wire armour
4NES 518 Low Fire Hazard (LFH) SheathBlack low-smoke zero-halogen low-toxicity elastomer jacket (NES 713)

DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) — Standard Shipboard & Offshore Execution

Built to UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25 with flexible tinned copper (7×1.5 mm²) and nes 518 low fire hazard (lfh) sheath

DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) — Custom Drum Length & Gland Kit

Available in custom continuous shipboard/offshore drum lengths or with marine EMC cable glands

DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) — Class & Routine Test Certified

Supplied with EN 10204 3.1 routine dielectric, conductor resistance & flame/fire test report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / transmission duty
440/600 V (UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25)
Core / conductor construction
Flexible Tinned Copper (7×1.5 mm²) — Class 5 tinned annealed copper conductors per BS EN 60228
Primary dielectric / buffering
Thin-Wall LFH Cross-Linked Insulation — White number-coded Low Fire Hazard cross-linked insulation

Thermal

Continuous operating temperature
−30…+105 °C (shipboard & offshore duty)
Short-circuit / peak thermal rating
Verified thermal stability per UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25
Storage & transport temperature
−40…+80 °C on export wooden/steel drum

Mechanical

Outer protection / armouring
NES 518 Low Fire Hazard (LFH) Sheath — Black low-smoke zero-halogen low-toxicity elastomer jacket (NES 713)
Minimum bending radius
6 × OD
Armour, screen & mechanical duty
Tinned Copper / Steel Braid (NES 526 / 525) — Braided tinned copper screen or galvanized steel wire armour

Resistance

Flame, fire & smoke performance
Qualified for marine flame-retardance and low-smoke zero-halogen / fire safety per UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25
Oil, drilling mud & seawater resistance
Resistant to marine fuel/lube oils, salt mist and offshore fluids per UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25
Environmental & test standards
IEC 60228 / IEC 60332-3-22 / IEC 60754 / IEC 61034 / EN 10204
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH)
Sheath colour & metre marking
Continuous metre-marked black outer finish (NES 518 Low Fire)
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) shipboard & offshore configurations

Manufactured to UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25 for shipboard, offshore platform, drilling rig and marine applications.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Tensile rating
kN ≈
Min. bend R
mm
Enquiry
DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) Construction Schedule (−30…+105 °C)
DEF STAN 61-12 PART 25 4G2.5 mm²4 × 2.5 mm² (or 4C × 14 AWG)IEC 60228 Class 2/5 Cu/SnCu13.22751.580
DEF STAN 61-12 PART 25 7G2.5 mm²7 × 2.5 mm² (or 7C × 14 AWG)IEC 60228 Class 2/5 Cu/SnCu15.84152.695
DEF STAN 61-12 PART 25 12G1.5 mm²12 × 1.5 mm² (or 12C × 16 AWG)IEC 60228 Class 2/5 Cu/SnCu17.44952.7105
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core cross-sections, pair/fibre counts, armour grades and factory drum lengths available per UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor resistance, continuity & dimensional verification (UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25)DC resistance at 20 °C / optical attenuation and outer diameter within UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25 tolerancesEvery manufactured drum length
High-voltage dielectric & insulation resistance test (UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25)Zero dielectric breakdown and verified insulation resistance for 440/600 V ratingEvery manufactured drum length
Sample tests
Flame, fire integrity, oil/mud & mechanical qualification (UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25)Verified flame/fire performance, fluid resistance and thermal stability across −30…+105 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

DEF STAN 02-525 / 02-526 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) DEF STAN 02-525 / 02-526 440/600 V CE
Delivery form
Heavy-duty export fumigated wooden drums or steel marine reels
Standard lengths
500 m, 1,000 m or custom continuous shipboard/offshore lengths
MOQ
100 m (standard configurations) · 500 m (custom builds)
Lead time
2–5 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-25
Updated
2026-10-25

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) (DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard Cable)?
DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) (DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard Cable) is manufactured in accordance with UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25 for 440/600 V service over -30 to +105 °C. Its 4-layer construction comprises flexible tinned copper (7×1.5 mm²), thin-wall lfh cross-linked insulation and nes 518 low fire hazard (lfh) sheath.
What is the minimum bending radius and operating temperature range for DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH)?
The minimum bending radius for DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) is 6 × OD across its continuous operating temperature range of -30 to +105 °C, ensuring mechanical and dielectric reliability in shipboard and offshore service.
How are the concentric layers of DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Flexible Tinned Copper (7×1.5 mm²) — Class 5 tinned annealed copper conductors per BS EN 60228; (02) Thin-Wall LFH Cross-Linked Insulation — White number-coded Low Fire Hazard cross-linked insulation; (03) Tinned Copper / Steel Braid (NES 526 / 525) — Braided tinned copper screen or galvanized steel wire armour; (04) NES 518 Low Fire Hazard (LFH) Sheath — Black low-smoke zero-halogen low-toxicity elastomer jacket (NES 713).
What factory test certificates are supplied with DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH)?
Every production drum of DEF STAN 61-12 PART 25 & NES 525 / NES 526 (LFH) undergoes routine conductor resistance/continuity, high-voltage dielectric and dimensional testing per UK MoD DEF STAN 02-525 (NES 525) / 02-526 (NES 526) & DEF STAN 61-12 Part 25, and is delivered with an EN 10204 3.1 factory test certificate.

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DEF STAN 61-12 Part 25 & NES 525 / NES 526 440/600 V LFH Naval Shipboard Cable

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