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subsea ROV umbilical, AUV tether & sonar tow cableIEC 60502-1 / DNV-ST-E4020.6/1 kV (-40 to +80 °C)Double Torque-Balanced Steel Wire Ar

Subsea Custom PUR Subsea Aquaculture & ROV UmbilicalIEC 60502-1 / DNV-ST-E402 — 0.6/1 kV — -40 to +80 °C Subsea & Marine Cable

Subsea Custom PUR Subsea Aquaculture & ROV Umbilical featuring optical fiber & 75-ohm coaxial units and double torque-balanced steel wire armour (IEC 60502-1 / DNV-ST-E402, 0.6/1 kV, -40 to +80 °C, min. bend radius 8 × OD).

Water-resistant
EMC screen
Outdoor & humid
Approved
Order designation
Subsea Custom PUR Umbilical 3×6 + 4×SM + 2TP
Outer Ø ≈
20.8 mm
Net weight ≈
1,280 kg/km
Max. pulling ≈
115.0 kN
Core / stranding
SnCu + Gel Tube + Contra-Helical GSWA
All sizes (3)
Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum
Rated voltage
0.6/1 kV
Tested per IEC 60502-1 / DNV-ST-E402
Operating temp.
−40…+80 °C
Subsea, deck & cold-water duty
Min. bend radius
8 × OD
Winch sheave, TMS & subsea routing
Core / conductor
Optical Fiber &
Central stainless-steel optical tube + s
Outer protection
Double Torque-Ba
Contra-helical high-tensile galvanized s
Standard
IEC 60502-1 / DN
IEC 60502-1 & DNV Subsea Aquaculture ROV

Typical values for this cable type, based on IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification — confirmed in the datasheet and quotation for your order.

Application fit

Is Subsea Custom PUR Umbilical right for your machine?

Subsea Custom PUR Subsea Aquaculture & ROV Umbilical featuring optical fiber & 75-ohm coaxial units and double torque-balanced steel wire armour (IEC 60502-1 / DNV-ST-E402, 0.6/1 kV, -40 to +80 °C, min. bend radius 8 × OD).

Immersion & wet locations

Suitable

Hydrolysis-resistant subsea PUR or HDPE outer sheath and water-blocked core interstices withstand continuous deep-ocean hydrostatic immers

Vertical / spreader reel

Suitable

Contra-helical galvanized steel wire armour or high-modulus aramid/LCP braid supports vertical traction winches, TMS cages and tow sheaves

Free-hanging vertical run

Suitable

Torque-balanced armour or neutrally buoyant foamed-PUR jacket prevents hockling and kinking during free-swimming ROV and tether excursions

Offshore platform & shipboard deck trays

Suitable

Resists seawater, marine bio-fouling, hydraulic oil, UV radiation and abrasion across vessel A-frames and launch-and-recovery systems (LAR

Energy chain / drag chain

Not suitable

Subsea ROV umbilicals and tow cables are optimized for winch deployment and water-column catenaries rather than high-speed factory drag ch

Use Drag-Chain Feeder Cable
Typical machinesUnderwater & Ocean ExplorationWork-Class & Observation ROV Umbilicals and TMS TethersOffshore Aquaculture Net Cleaners & Subsea Cage InspectionAUV, Ocean Glider & Expendable Spool-Payoff Micro-TethersUSV Towed Sonar Arrays, Seabed Crawlers & Subsea Trenchers

Construction

Layer by layer

Shown: Subsea Custom PUR Umbilical (IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification) featuring optical fiber & 75-ohm coaxial units, flexible copper power & control cores and double torque-balanced steel wire armour (4-layer construction).

Subsea Custom PUR Umbilical — stepped horizontal cutaway showing Optical Fiber & 75-Ohm Coaxial Units and Double Torqu
Layer cutaway
#LayerMaterial & reference
1Optical Fiber & 75-Ohm Coaxial UnitsCentral stainless-steel optical tube + shielded coaxial video core
2Flexible Copper Power & Control CoresStranded copper conductors with Cross-linked polyethylene (XLPE) insulation
3Aramid / LCP Braided Strength MemberHigh-tenacity synthetic fiber braid absorbing dynamic tension
4Double Torque-Balanced Steel Wire ArmourContra-helical high-tensile galvanized steel wire armour

Subsea Custom PUR Umbilical — Standard Subsea & Marine Execution

Built to IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification with optical fiber & 75-ohm coaxial units and double torque-balanced steel wire armour

Subsea Custom PUR Umbilical — Custom Winch Length / Molded Termination

Available on continuous export winch drums or factory-terminated with subsea wet-mate / mechanical sockets

Subsea Custom PUR Umbilical — Hydrostatic & Routine Certified

Supplied with EN 10204 3.1 routine dielectric, conductor/optical continuity & hydrostatic qualification report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / operating system
0.6/1 kV (IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification)
Core / conductor construction
Optical Fiber & 75-Ohm Coaxial Units — Central stainless-steel optical tube + shielded coaxial video core
Primary dielectric / optical buffer
Flexible Copper Power & Control Cores — Stranded copper conductors with Cross-linked polyethylene (XLPE) insulation

Thermal

Continuous operating temperature
−40…+80 °C (submerged seawater & topside deck service)
Hydrostatic & thermal cycling endurance
Verified cold-bend and wet dielectric stability across −40…+80 °C per IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification
Storage & transport temperature
−40…+80 °C on export wooden/steel cable drum

Mechanical

Outer jacket / sheath protection
Double Torque-Balanced Steel Wire Armour — Contra-helical high-tensile galvanized steel wire armour
Minimum bending radius
8 × OD
Reinforcement / screen / bedding layer
Aramid / LCP Braided Strength Member — High-tenacity synthetic fiber braid absorbing dynamic tension

Resistance

Seawater, hydrolysis & oil resistance
Resistant to permanent seawater immersion, hydrolysis, hydraulic oil and bio-fouling per IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification
Hydrostatic pressure & water blocking
Radial and longitudinal water-blocking integrity verified per IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification
RoHS & REACH compliance
RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard
IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification
Subsea & conductor qualification standards
IEC 60228 / DNV-ST-E402 / ISO 13628-5 / IEC 60794 / EN 10204
Quality management & inspection
ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation
Subsea Custom PUR Umbilical
Sheath colour & metre marking
Continuous metre-marked black outer finish (Double Torque-Ba)
Customs tariff (HS)
8544.49 / 8544.60 / 8544.70

Sizes

3 standard Subsea Custom PUR Umbilical configurations

Manufactured to IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification for subsea robotics, ROV umbilicals, marine aquaculture and offshore sensor applications.

Dimensions, tensile load & weights
Order designationConfigurationCore / strandingOuter Ø ≈
mm
Net weight ≈
kg/km
Max. pulling
kN ≈
Min. bend R
mm
Enquiry
Subsea Custom PUR Umbilical Construction Schedule (−40…+80 °C)
Subsea Custom PUR Umbilical 3×6 + 4×SM + 2TP3×6 mm² Power + 4×SM Fiber + 2×2×0.75SnCu + Gel Tube + Contra-Helical GSWA20.81,280115.0250
Subsea Custom PUR Umbilical 3×10 + 6×SM + 4TP3×10 mm² Power + 6×SM Fiber + 4×2×0.75SnCu + SS Tube + Double Steel Armour25.41,890185.0305
Subsea Custom PUR Umbilical 3×16 + 8×SM/MM3×16 mm² Power + 8×SM/MM + 3×2×1.0SnCu + SS Tube + Heavy GSWA Pack30.22,680260.0365
  • Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
  • Custom core counts, optical fiber channels, wet-mate terminations and continuous winch lengths available per IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

  1. ConductorClass 5 stranding
  2. Spark test100 % in-line
  3. Lay-upCores, earth, fillers
  4. SheathingInner, braid / screen, outer
  5. Electrical testsAC voltage, resistance
  6. DimensionsOD, wall thickness
  7. Inspection documents & dispatchDrum & dispatch
Testing & inspectionTest value / referenceFrequency
Routine tests
Conductor DC resistance / OTDR optical & dimensional check (IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification)DC resistance at 20 °C, optical attenuation and wall thickness within IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification limitsEvery manufactured drum length
AC high-voltage dielectric & insulation resistance test (IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification)Zero dielectric breakdown and verified wet insulation resistance for 0.6/1 kV ratingEvery manufactured drum length
Sample tests
Hydrostatic pressure, tensile load & seawater immersion qualification (IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification)Verified hydrostatic pressure integrity, breaking load and flex endurance across −40…+80 °CType qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

IEC 60502-1 / DNV-ST-E402 CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX Subsea Custom PUR Umbilical IEC 60502-1 / DNV-ST-E402 0.6/1 kV CE
Delivery form
Heavy-duty export fumigated wooden drums, steel winch reels or pre-terminated subsea assemblies
Standard lengths
500 m, 1,000 m, 3,000 m continuous winch lengths or custom cut-to-length subsea jumpers
MOQ
100 m (standard configurations) · 300 m (custom subsea builds)
Lead time
2–4 weeks ex-works
Incoterms
EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

Revision
2026-10-29
Updated
2026-10-29

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define Subsea Custom PUR Umbilical (Subsea Custom PUR Subsea Aquaculture & ROV Umbilical)?
Subsea Custom PUR Umbilical (Subsea Custom PUR Subsea Aquaculture & ROV Umbilical) is manufactured in accordance with IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification for 0.6/1 kV subsea,ROV and marine aquaculture service over -40 to +80 °C. Its 4-layer construction comprises optical fiber & 75-ohm coaxial units, flexible copper power & control cores and double torque-balanced steel wire armour.
What is the minimum bending radius and operating temperature range for Subsea Custom PUR Umbilical?
The minimum bending radius for Subsea Custom PUR Umbilical is 8 × OD across its continuous operating temperature range of -40 to +80 °C, ensuring mechanical flex endurance and hydrostatic reliability in subsea winches, TMS cages and aquaculture installations.
How are the concentric layers of Subsea Custom PUR Umbilical arranged from inside to outside?
From inside to outside, the construction sequence is: (01) Optical Fiber & 75-Ohm Coaxial Units — Central stainless-steel optical tube + shielded coaxial video core; (02) Flexible Copper Power & Control Cores — Stranded copper conductors with Cross-linked polyethylene (XLPE) insulation; (03) Aramid / LCP Braided Strength Member — High-tenacity synthetic fiber braid absorbing dynamic tension; (04) Double Torque-Balanced Steel Wire Armour — Contra-helical high-tensile galvanized steel wire armour.
What factory test certificates are supplied with Subsea Custom PUR Umbilical?
Every production drum of Subsea Custom PUR Umbilical undergoes routine conductor DC resistance / optical OTDR continuity, AC high-voltage dielectric and dimensional testing per IEC 60502-1 & DNV Subsea Aquaculture ROV Umbilical Specification, and is delivered with an EN 10204 3.1 factory test certificate.

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Subsea Custom PUR Subsea Aquaculture & ROV Umbilical

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