1 / 5

Product

wet-mate subsea glider, ROV & IP69K molded cable assembly MIL-DTL-24643 / 10,000 psi600 V (-40 to +85 °C)Subsea / Marine Outer Protective She

G55 Series 70 Molded Manipulator CableMIL-DTL-24643 / 10,000 psi — 600 V — -40 to +85 °C Subsea & Marine Cable

G55 Series 70 Molded Manipulator Cable featuring flexible stranded copper conductors (12 cores) and subsea / marine outer protective sheath (MIL-DTL-24643 / 10,000 psi, 600 V, -40 to +85 °C, min. bend radius 5 × OD).

Water-resistant

Oil-resistant

Outdoor & humid

Approved

Configuration

Order designation: G55 Series 70 Manipulator Cable 4G1.5 / 5C18AWG
Outer Ø ≈: 9.6 mm
Net weight ≈: 145 kg/km
Max. pulling ≈: 2.2 kN
Core / stranding: IEC 60228 Class 5/6 Cu/SnCu

All sizes (3)

Request a quote Datasheet WhatsApp info@tebaoflex.com

Engineering reply in 2 business hoursCut-to-length export drumsEN 10204 3.1 certificate per drum

Rated voltage: 600 V
Operating temp.: −40…+85 °C
Min. bend radius: 5 × OD
Core / conductor: Flexible Strande
Outer protection: Subsea / Marine
Standard: MIL-DTL-24643 /

Typical values for this cable type, based on MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification — confirmed in the datasheet and quotation for your order.

Application fit

Is G55 Series 70 Manipulator Cable right for your machine?

Immersion & wet locations

Suitable

Neoprene/PUR overmolded boots and rolling-seal or wiping-pin wet-mate contacts operate reliably up to 600–700 bar (6,000–7,000 m) depth.

Free-hanging vertical run

Suitable

Flexible stranded copper/optical leads and strain-relieved backshells handle ocean glider fin motion, ROV manipulator articulation and jum

Fixed installation

Suitable

Plug-and-play bulkhead and inline mating simplifies subsea sensor integration on AUV hulls, benthic landers and CTD frames.

Offshore platform & shipboard deck trays

Suitable

316L stainless steel, titanium or marine bronze shells and UV/oil-resistant elastomers survive deck handling and IP69K caustic washdown.

Motorised monospiral reel

Not suitable

Pre-terminated wet-mate whips and sensor jumpers are equipment interconnects, not long-length reeling drum cables.

Use C-3600 ROV Tether Assembly

Typical machinesUnderwater & Ocean ExplorationOcean Glider, Argo Float & AUV Wet-Mate Payload SensorsWork-Class ROV Hydraulic Manipulators & PBOF JumpersSubsea Camera, LED Light & Multibeam Sonar WhipsECOLAB / IP69K 316L Stainless Seafood Processing Cordsets

Construction

Layer by layer

Shown: G55 Series 70 Manipulator Cable (MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification) featuring flexible stranded copper conductors (12 cores), cross-linked elastomeric / polymer core insulation and subsea / marine outer protective sheath (4-layer construction).

G55 Series 70 Manipulator Cable — stepped horizontal cutaway showing Flexible Stranded Copper Conductors (12 Cores) an — Layer cutaway

#	Layer	Material & reference
1	Flexible Stranded Copper Conductors (12	Class 5 / class 6 copper conductors
2	Cross-Linked Elastomeric / Polymer Core	Fluoropolymer (fep/etfe) high-dielectric insulation
3	Water-Blocking Tape & Inner Bedding	Hydrostatic water-blocking filler and low-friction separator wrap
4	Subsea / Marine Outer Protective Sheath	Black hydrolysis- & abrasion-resistant marine Polyurethane (PUR) outer sheath

G55 Series 70 Manipulator Cable — Standard Subsea & Marine Execution

Built to MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification with flexible stranded copper conductors (12 cores) and subsea / marine outer protective sheath

G55 Series 70 Manipulator Cable — Custom Winch Length / Molded Termination

Available on continuous export winch drums or factory-terminated with subsea wet-mate / mechanical sockets

G55 Series 70 Manipulator Cable — Hydrostatic & Routine Certified

Supplied with EN 10204 3.1 routine dielectric, conductor/optical continuity & hydrostatic qualification report

Technical data

Ratings & operating limits

Typical values: Typical values for this cable type, based on MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification. Values for your order are confirmed in the datasheet and quotation.

Electrical

Rated voltage / operating system: 600 V (MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification)
Core / conductor construction: Flexible Stranded Copper Conductors (12 Cores) — Class 5 / class 6 copper conductors
Primary dielectric / optical buffer: Cross-Linked Elastomeric / Polymer Core Insulation — Fluoropolymer (fep/etfe) high-dielectric insulation

Thermal

Continuous operating temperature: −40…+85 °C (submerged seawater & topside deck service)
Hydrostatic & thermal cycling endurance: Verified cold-bend and wet dielectric stability across −40…+85 °C per MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification
Storage & transport temperature: −40…+80 °C on export wooden/steel cable drum

Mechanical

Outer jacket / sheath protection: Subsea / Marine Outer Protective Sheath — Black hydrolysis- & abrasion-resistant marine Polyurethane (PUR) outer sheath
Minimum bending radius: 5 × OD
Reinforcement / screen / bedding layer: Water-Blocking Tape & Inner Bedding — Hydrostatic water-blocking filler and low-friction separator wrap

Resistance

Seawater, hydrolysis & oil resistance: Resistant to permanent seawater immersion, hydrolysis, hydraulic oil and bio-fouling per MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification
Hydrostatic pressure & water blocking: Radial and longitudinal water-blocking integrity verified per MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification
RoHS & REACH compliance: RoHS 2 (2011/65/EU + 2015/863) & REACH SVHC compliant

Reference standards

Governing standard: MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification
Subsea & conductor qualification standards: IEC 60228 / DNV-ST-E402 / ISO 13628-5 / IEC 60794 / EN 10204
Quality management & inspection: ISO 9001:2015 & EN 10204 3.1 factory routine inspection

Identification

Model designation: G55 Series 70 Manipulator Cable
Sheath colour & metre marking: Continuous metre-marked black outer finish (Subsea / Marine )
Customs tariff (HS): 8544.49 / 8544.60 / 8544.70

Sizes

3 standard G55 Series 70 Manipulator Cable configurations

Manufactured to MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification for subsea robotics, ROV umbilicals, marine aquaculture and offshore sensor applications.

Dimensions, tensile load & weights
Order designation	Configuration	Core / stranding	Outer Ø ≈ mm	Net weight ≈ kg/km	Max. pulling kN ≈	Min. bend R mm
G55 Series 70 Manipulator Cable Construction Schedule (−40…+85 °C)
G55 Series 70 Manipulator Cable 4G1.5 / 5C18AWG	4G1.5 mm² (or 5C × 18 AWG)	IEC 60228 Class 5/6 Cu/SnCu	9.6	145	2.2	55
G55 Series 70 Manipulator Cable 7G1.5 / 8C16AWG	7G1.5 mm² (or 8C × 16 AWG)	IEC 60228 Class 5/6 Cu/SnCu	12.2	235	3.6	70
G55 Series 70 Manipulator Cable 12G2.5 / 16C16AW	12G2.5 mm² (or 16C × 16 AWG)	IEC 60228 Class 5/6 Cu/SnCu	17.4	510	7.5	105

Typical values for this cable type; dimensions and weights for your order are confirmed in the quotation.
Custom core counts, optical fiber channels, wet-mate terminations and continuous winch lengths available per MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification.

Electrical, optical & thermal parameters
Configuration	Max. DC R₂₀ Ω/km	Rating / Impedance / Load	Operating temp.
4G1.5 mm² (or 5C × 18 AWG)	13.30	600 V (18 A)	−40…+85 °C
7G1.5 mm² (or 8C × 16 AWG)	13.30	600 V (16 A)	−40…+85 °C
12G2.5 mm² (or 16C × 16 AWG)	7.98	600 V (22 A)	−40…+85 °C

Every production length undergoes routine conductor DC resistance / OTDR optical attenuation, AC dielectric and dimensional verification.

Quality & approvals

Testing & inspection

Routine tests on every production length, sample and type tests per batch — documented on an EN 10204 3.1 inspection certificate.

ConductorClass 5 stranding
Spark test100 % in-line
Lay-upCores, earth, fillers
SheathingInner, braid / screen, outer
Electrical testsAC voltage, resistance
DimensionsOD, wall thickness
Inspection documents & dispatchDrum & dispatch

Testing & inspection	Test value / reference	Frequency
Routine tests
Conductor DC resistance / OTDR optical & dimensional check (MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification)	DC resistance at 20 °C, optical attenuation and wall thickness within MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification limits	Every manufactured drum length
AC high-voltage dielectric & insulation resistance test (MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification)	Zero dielectric breakdown and verified wet insulation resistance for 600 V rating	Every manufactured drum length
Sample tests
Hydrostatic pressure, tensile load & seawater immersion qualification (MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification)	Verified hydrostatic pressure integrity, breaking load and flex endurance across −40…+85 °C	Type qualification & periodic lot audit

Inspection certificate

Issued with every drum, listing the routine test results for that length.

Product approvals

MIL-DTL-24643 / 10,000 psi CompliantEN 10204 3.1 Factory Test CertificateCE, RoHS 2 (2011/65/EU) & REACH

Company certificates

ISO 9001ISO 14001ISO 45001VDE marks approvalUL / cULCE · LVD / EMC

Marking & supply

Ordering & delivery

Sheath marking

TEBAOFLEX G55 Series 70 Manipulator Cable MIL-DTL-24643 / 10,000 psi 600 V CE

Delivery form: Heavy-duty export fumigated wooden drums, steel winch reels or pre-terminated subsea assemblies
Standard lengths: 500 m, 1,000 m, 3,000 m continuous winch lengths or custom cut-to-length subsea jumpers
MOQ: 100 m (standard configurations) · 300 m (custom subsea builds)
Lead time: 2–4 weeks ex-works
Incoterms: EXW, FCA, FOB, CIF, DAP

Technical documents

Downloads

PDFG55 Series 70 Molded Manipulator Cable – technical datasheet3 sizes · construction, technical data, approvals XLSXG55 Series 70 Manipulator Cable spec data (Excel)All 3 sizes with dimensions and data, for your BOM or quotation

Revision: 2026-10-29
Updated: 2026-10-29

FAQ

Questions engineers ask first

Not covered here? Send your drawing — an engineer replies within 2 business hours.

What governing standard and construction define G55 Series 70 Manipulator Cable (G55 Series 70 Molded Manipulator Cable)?

G55 Series 70 Manipulator Cable (G55 Series 70 Molded Manipulator Cable) is manufactured in accordance with MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification for 600 V subsea,ROV and marine aquaculture service over -40 to +85 °C. Its 4-layer construction comprises flexible stranded copper conductors (12 cores), cross-linked elastomeric / polymer core insulation and subsea / marine outer protective sheath.

What is the minimum bending radius and operating temperature range for G55 Series 70 Manipulator Cable?

The minimum bending radius for G55 Series 70 Manipulator Cable is 5 × OD across its continuous operating temperature range of -40 to +85 °C, ensuring mechanical flex endurance and hydrostatic reliability in subsea winches, TMS cages and aquaculture installations.

How are the concentric layers of G55 Series 70 Manipulator Cable arranged from inside to outside?

From inside to outside, the construction sequence is: (01) Flexible Stranded Copper Conductors (12 Cores) — Class 5 / class 6 copper conductors; (02) Cross-Linked Elastomeric / Polymer Core Insulation — Fluoropolymer (fep/etfe) high-dielectric insulation; (03) Water-Blocking Tape & Inner Bedding — Hydrostatic water-blocking filler and low-friction separator wrap; (04) Subsea / Marine Outer Protective Sheath — Black hydrolysis- & abrasion-resistant marine Polyurethane (PUR) outer sheath.

What factory test certificates are supplied with G55 Series 70 Manipulator Cable?

Every production drum of G55 Series 70 Manipulator Cable undergoes routine conductor DC resistance / optical OTDR continuity, AC high-voltage dielectric and dimensional testing per MIL-DTL-24643 G55 Series 70 (10,000 psi) Molded ROV Manipulator Specification, and is delivered with an EN 10204 3.1 factory test certificate.

Request a quote

Get an engineering quote for G55 Series 70 Manipulator Cable

Your selection and application details are copied into the enquiry form below.

01Selected sizes

Use + Add next to a size or configuration.

02Reel & motion

Add your operating conditions here to include them in your enquiry.

Reel typeDrum core diameter (mm)Cable length on drum (m)Travel speed (m/min)Max. accelerationCycles per hourLength and quantityAmbient temperatureExposure (outdoor, water, oil, abrasion)Destination countryEquipment and operating conditions

03Message for our engineers

G55 Series 70 Molded Manipulator Cable

Selected sizes:


Reel & motion:
- Reel type: 
- Drum core diameter (mm): 
- Cable length on drum (m): 
- Travel speed (m/min): 
- Max. acceleration: 
- Cycles per hour: 
- Length and quantity: 
- Ambient temperature: 
- Exposure (outdoor, water, oil, abrasion): 
- Destination country: 
- Equipment and operating conditions:

Send via WhatsApp